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2010-2015 Toyota Prius and Prius PHV Brake Booster Pump CSP ZJB ( Warranty Enhancement ...)

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by andreimontreal, Dec 21, 2019.

  1. douglasjre

    douglasjre Senior Member

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    Anybody got a copy of the letter that was mailed out to them for this?
     
  2. ChapmanF

    ChapmanF Senior Member

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    In the PDF link given in post #1 of this thread, see pages 8 to 11 for the 2010 model year letter, or pages 12 to 14 for the 2011 to 2015 model years.
     
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  3. Tim Jones

    Tim Jones Senior Member

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    Mine was replaced last week as a recall. All the rite codes have to throw. There is 3 of them but I don't remember and it's a v.
    Best the brakes have ever felt.....New Accumulator and Master Cylinder
    And another Inverter firmware update.

    Plus when it went out the brakes were terrible.... much worse than 1960's car without power brakes.
    Super Dangerous...... if you were on the Interstate and this happened and traffic slowed down you would hit someone for sure.

    I've have the inverter and the brakes go out on this while driving.
     
    #23 Tim Jones, May 14, 2021
    Last edited: May 14, 2021
  4. Prius Household

    Prius Household New Member

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    This is the top Google result when looking for the ZJB support program, so posting my questions here.

    Is it worth paying out of pocket for these fixes to the brake booster and pump? Just happened to my 2014 Prius at 97k miles, 3 months outside of the 10 year window. I haven't been given a quote yet, but want to be prepared before going in.

    Are there other expensive issues that these Gen 3 Priuses have a good likelihood of encountering besides this one? If not, I would definitely consider doing the repairs so that I could hopefully get several more years of trouble-free service from this car.
     
  5. Tim Jones

    Tim Jones Senior Member

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    The Headgasket is 99% sure to blow.
    Oil burning possibility
    Traction Battery for sure.
    Thousands in repairs coming up.
     
  6. douglasjre

    douglasjre Senior Member

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    At 190k mi head gasket, EGR clogging, battery, and rear brakes will fail. It's very worth fixing at your low mileage
     
  7. Prius Household

    Prius Household New Member

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    @Tim Jones and @douglasjre Thanks! I appreciate your insights. This helps me weigh my options, but it sounds like I have a good chance of getting much more trouble-free life out of the car before some of these other serious issues crop up.
     
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  8. Prius Household

    Prius Household New Member

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    The dealer confirmed the brake master cylinder and brake booster had failed per ZJB, and confirmed I was not eligible for the program. I decided to have it repaired and wanted to share the actual costs in case it helps anyone else. This is in Minnesota, before tax.

    ZJB Total $2,803.65
    ZJB Labor $1,512.00
    ZJB Parts Total $1,291.65
    1x 47050-47310 Cylinder Assy, Brake $584.10
    1x 44785-02060 Gasket, Brake Booster $4.78
    1x 47234-47060 Hose, Reservoir $4.45
    4x 96137-41501 Clip, Hose $13.16
    1x 47070-47060 Pump Assy, Brake Booster $582.16
    1x 89516-47100 Wire, Skid Control Sensor $64.98
    2x 00475-1BF03 Brake Fluid $15.80
    1x 47121-50020 Pad, Brake Pedal $22.22
     
  9. douglasjre

    douglasjre Senior Member

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    What does "eligible for the program" mean
     
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  10. Kdcntn

    Kdcntn Junior Member

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    I'm not sure why the petioner (2019) withdrew his complaint, but it was refiled 11/23. Just think where we could be if four years hadn't lapsed between complaints.
    I did notice the 2019 complaint was from a Svc Mgr at a Toyota dealership.
     
  11. Prius Household

    Prius Household New Member

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    There is a 10 year limit after first use date, and also 150,000 mile limit to be eligible for no-cost repairs under the ZJB program. I was outside the 10 year window by about 3 months.