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5 trouble lights but the car still runs?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by tomguild, Aug 3, 2012.

  1. tomguild

    tomguild smugmobile owner

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    Hi - I've been following threads like these for several weeks now but of course I think *my* problem is unique.

    '09 Prius Touring edition, 31K miles but just past the 36 month warranty period...:(

    3 times in the last few weeks while driving (each time has been a hot afternoon), the big red triangle, the ((!)) [braking?], VSC and generic "Check Engine" lights all come on, as well as the car icon w/ exclamation point on the center screen.

    I may be crazy, but there doesn't seem to be any change in the car's driveability. After 1 ignition cycle the brake and VSC lights go out, and by 3 or 4 cycles, the other lights go away. But a day or two later (3 times in about 6 days' driving) the whole procedure repeats itself.

    I HAVE had the 12v battery replaced - last fall. The car was just in to the dealer for 30k service in June. I can't sense any change in braking or performance, but I've so far not had the time to call the dealer to schedule an appointment. I'm going to do that next week, but does anyone think I should park the car until that time? I kind of need transportation....

    Thanks.
     
  2. edthefox5

    edthefox5 Senior Member

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    Did you check all the fluids under the hood?
    Engine oil---Inverter Coolant---Engine Coolant---Brake Fluid
    One of them is low or in the case of the 30K service the dealer probably seriously overfilled the engine oil.
     
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  3. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The inverter coolant pump may have failed. Check the inverter coolant reservoir for fluid turbulence when the Prius is READY. If you do not see this then the pump has failed and I suggest you do not continue to stress the inverter and transaxle due to overheating.
     
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  4. tomguild

    tomguild smugmobile owner

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    Bingo, Patrick. It was the inverter coolant pump indeed. $427 later, and only 6 weeks past the end of the 3 year warranty. They tried to sell me a service plan, but I'm still not biting.

    Funny how lights referencing the VSC and the brakes point to a water pump failure...

    Thanks.
     
  5. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The VSC and brake warning lights appear because the skid control ECU has logged DTC. The DTC are logged because the voltage on the 12V bus declines when the inverter overheats.

    I suggest you do a search for the inverter coolant pump LSC that is applicable to earlier model 2G. Once you become familiar with that, you may want to write a letter to the Toyota Customer Experience Center, include a copy of your service invoice, and ask for reimbursement since the known 2G coolant pump problem as documented by the LSC appears to persist with the latest model years.
     
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  6. 2009Prius

    2009Prius A Wimpy DIYer

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    To the OP: if you decide to contact Toyota about this please do let us know when you get a reply from them. Thanks!
     
  7. tomguild

    tomguild smugmobile owner

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    OK, Status Update:

    I did send a letter to the Service Manager at my dealer, and copied Toyota's Customer Experience Center (took a while to find an address...). I boiled it down to 3 points:

    -If the drivetrain and hybrid warranties cover all manner of pumps (fuel, water, etc), AND the inverter itself is covered under the hybrid warranties (all of which I'm still under; the car's just past 3 years, but only has about 31K miles)...then how come this pump isn't covered?

    -If the failure of the pump can cause the car to start drawing a LOT more power from the 12 volt battery, shortening its life, then maybe THAT'S why I had to have my battery replaced last fall. Various warning lights were coming on, the usual symptoms, and the new battery made those go away. But my point is that maybe the pump was failing well before my warranty ran out?

    -And if the previous model years' hybrid inverter pumps were part of a recall campaign, maybe they haven't fixed the problem?

    The letter went out late last week. I haven't heard from my dealership, except for a call from a lady wanting to take a "short survey" on my experience. I think it's the kind of call everyone gets, but so far we've just traded messages.

    But yesterday afternoon I did get a call from someone at Toyota Customer Experience Center. According to this guy, the inverter pump IS covered under a "5 year/60,000 mile warranty", and he apologized that no one at Fred Anderson Toyota seemed to know this. (Despite the fact that my tech said he checked several places, and when I called him back said the same thing...).

    So I faxed them proof of payment and a copy of my registration (I had attached the service receipt to the original letter), and I'm told they'll send me a reimbursement check in "6 to 8 weeks".

    I'm happy, but can't help but feel that either one of two things is true: 1) My dealership doesn't really do Due Diligence when researching warranty coverage, or 2) Someone at Toyota creatively invented an "inverter pump warranty" to make my problem go away. The guy who called didn't say that the pump was covered under the Drivetrain or Hybrid warranties. He kind of made it sound like it had its own warranty...which doesn't make sense.

    But thank you Patrick for your advice to contact them. It seemed to work. Anyone else with an '08-'09 Prius and a failed hybrid inverter pump under 5 y/60k should be aware of this...

    I just wish I had the $427 check in time to pay the credit card bill!
     
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  8. Britprius

    Britprius Senior Member

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    And yet another gen2 inverter pump 2008/9 that's 4 in 2days reported hear on PC, does anyone think the latter pump is any better than the pre 2008 pump.
     
  9. 2009Prius

    2009Prius A Wimpy DIYer

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  10. Britprius

    Britprius Senior Member

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  11. Patrick Wong

    Patrick Wong DIY Enthusiast

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    My personal experience with my 2004 indicates that the newer pump is no better and perhaps worse than the original pump - since the newer pump failed after 49K miles while the original with 81K miles was still working fine when I replaced it.
    How to Replace the Inverter Coolant Pump | Page 6 | PriusChat
     
  12. tomguild

    tomguild smugmobile owner

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    Yeah, well the guy from the Toyota Customer Mollification Center pointed out that my new inverter pump will still be under warranty for another 22 months...maybe they'll figure out a better solution by that time.
     
  13. boppo

    boppo Active Member

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    I think I will not take mine in for the recall on the inverter pump. The reason why is,
    1) as Patrick said the new pumps aren't any better than the old ones.
    2) the dealers around here can't fix anything right.
    Case in point,
    I took my 88 camry in for a tranny problem at Gualt Toyota. I told the sevice writter that it seems to be a electric problem since the tranny no longer shifts in auto only manual. I also told them when I start out in low and then second the dash indicator says I am in park, when I am in drive it says drive but no overdrive. When I am in reverse nothing on the dash and the reverse lights will not go on. Everything was working when I got home but the next morning when I left the house all these problem started.
    The sevice writter told me they would put there master mechanic on it. About 1.5 hours later the sevice writter came out and said the master mechanic said to take it to a tranny specialist since that don't have any docs for that car. I just looked at him and said is this a toyota dealer and is my car a toyota. His just said we are not going to charge you for the diag.
    So I took it to a little shop that just opened up in owego ny and told the mechanic the same thing I told Gault Toyota and he said lets put it on the rack a take a look. Five minutes later he came out and found the problem and had it fixed in 2 hours. The problem was 14 wires in the harness in plain site were chewed in half by some rodent.
     
  14. Avi's Advanced Automotive

    Avi's Advanced Automotive Independent hybrid repair shop

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    There is a TSB for inverter pump replacement that clearly states the inverter pump has a 5 year, 60K mile warranty. This falls under the powertrain warranty which covers the engine and some other stuff.

    boppo If you decide to wait to change your pump, keep in mind that this is a campaign not a recall and has an expiration date. I waited and had mine fail on me on my way back from the bay area. Made me miss Hearst castle on the way back. It would have been a real bummer had it failed during the holiday weekend instead of on January 2nd or not 1 mile from a dealer. I had just left Luscious Garage, maybe my car wanted to go back?
     
  15. cwerdna

    cwerdna Senior Member

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    As for your first point, does it really? I skimmed LSC A0N - HV (Inverter) Water Pump; Dealer Letter and Technical Instructions | PriusChat and don't seen any mention of the 5 year/60K mile warranty powertrain warranty.

    But yes, there is an expiration. Perhaps boppo should wait until the very last minute to do the change, provided he's ok with it possibly failing before he gets it changed.

    It is too bad if the new pump isn't any better. I had mine changed awhile ago.
     
  16. Avi's Advanced Automotive

    Avi's Advanced Automotive Independent hybrid repair shop

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  17. tomguild

    tomguild smugmobile owner

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    The TSB seems to be for 04-06 models; mine is an '09. I'd be interested to know if there was one that covered the later Gen II years. But it is interesting that the bulletin states clearly that the inverter pump is covered under the Powertrain Warranty...
     
  18. Avi's Advanced Automotive

    Avi's Advanced Automotive Independent hybrid repair shop

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    I'm pretty sure either the TSB was not updated due to the campaign, or the link is to an old copy and there might be an updated one somewhere. Either way the warranty would be the same.
     
  19. tomguild

    tomguild smugmobile owner

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    Update: About three weeks ago I received a letter from Toyota's Customer Satisfaction Center. I assumed it was confirmation of the warranty coverage for my defective hybrid inverter pump. Instead it was a form denial of coverage letter, politely telling me that my issue was NOT covered under any warranty on my Prius. Have a nice day.

    I was pretty pissed. I had been told on the phone a few weeks earlier that my pump WAS covered (see my post of 8/17 above). I also was given a case number. So even though it was Labor Day weekend, I called Toyota again. To their credit, the woman who answered the phone could not have been more empathetic, and she proved to be quite proactive as well. She knew the guy I spoke with a few weeks earlier who'd confirmed the coverage. She acknowledged that there was some confusion (I'll say), and with my case number she pulled me up in their records. I think she told me that I'd fallen under at least two case numbers...perhaps one for a yes and one for a no? :)
    And that I'd received two different answers. She promised to follow up and get back to me.

    A few days later, she called me back and left a message telling me (again!) that the pump WAS covered under the powertrain warranty (5 years/60k). I got a NEW case number, an apology for "all the back and forth", and assurance that my check was on the way.

    So far, no check (no big shocker there). But let's talk about communication! Because apparently the folks at the Toyota Cutomer Confusion Center sure don't communicate very well. Anyway, figured I'd brighten your week with my postscript.

    Thanks,

    Tom
     
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  20. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    This is a common problem for all large companies. They just get too big to communicate well.