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ABS light, brake light and annoying buzzer whine

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by priusrust, Dec 17, 2020.

  1. priusrust

    priusrust Member

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    few weeks back, when I began driving (2004 prius) ABS, exclamation point, and brake light suddenly came on along with whining buzzer. Brakes also got 'manual' feeling. Suddenly, it went away after a restart. Fast forward to tonight, same thing- this time they stay on. Checked brake fluid- fine. So......I'm assuming a bad actuator pump (?) It is a 2004- (16 years old) If so, I dread taking it to Toyota least they skin me alive. However, am I right to assume brakes must be bled if pump replaced? If so, I've read a million times in manuals that this is rather complex in a prius and you should take to a toyota certified mechanic. Any thoughts? Thanks!
     
  2. rjparker

    rjparker Tu Humilde Sirviente

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  3. priusrust

    priusrust Member

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    Ok, understood ($-ouch). (my "like" was of course, qualified) Frigid NE w/o a garage...no position to tackle this. ....and it looks like driving it with no ABS pump ::may:: work...but likely not advisable. I'll have it done by someone other than Toyota. Thanks.
     
  4. mr_guy_mann

    mr_guy_mann Senior Member

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    Super not advisable. With the actuator dead, you have no brake boost, no ABS or traction control, AND NO REAR BRAKES AT ALL. Right now you are in the "emergency get the car stopped now" mode where the pedal is directly/ hydraulically linked to the front brakes. Oh, and AFAIK regenerative braking is disabled so you would be running mostly on the ICE and I guess stressing the HV battery.

    Posted via the PriusChat mobile app.
     
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  5. priusrust

    priusrust Member

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    reading up....I see actuator pump failure is in the top 5 "issues" with gen 2 prius. Since I only have 140K, I'll go ahead and have it taken care of.
    no plans to drive without actuator pump- except to get it fixed......However, wondering about the difference between current state and ..let's say...my circa 1974 VW beetle. 1)Traction control is a double edged sword imo:- you could be nearing a baby carriage that darted into traffic and the prius brains might decided to ignore your foot on the brake so as not to make you skid. In some cases, i prefer to manually pilot vehicle. In new England snow- plenty of practice with skidding- getting out of them etc. 2) regen braking lost: my thinking is prius will compensate with no harm. (driving on hwy one uses no brakes(?) 3) no rear brakes (!!) wow, I did not know this. Seems odd. perhaps it takes too much foot power to use all 4 brakes (fr & back) (?) At any rate- no plans to drive extensively w/o pump. Now to find someone to do quality work installing the pump...w/o gouging me ::looking at you Toyota::
     
  6. rjparker

    rjparker Tu Humilde Sirviente

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    You have lost your power brake function and a significant part of your brake capacity. Which means braking distances have increased dramatically and can result in an accident which normally would be easily avoided.

    Some have resorted to used parts and an independent mechanic or to sourcing lower margin new parts online. I have noticed new Toyota parts for much lower prices lately from hv batteries to brake actuators. Makes me wonder if Toyota has decided to offer better pricing in an attempt to reduce customer support programs.
     
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  7. mr_guy_mann

    mr_guy_mann Senior Member

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    The brakes on your 74 VW were as bad as most of the other cars at the time.

    With advances in braking technology and tires, any modern econobox can stop shorter than most vintage sports cars. Your prius is currently a crippled duck.

    The Prius uses what effectively is a "brake by wire" system. Your foot on the pedal lets the computer know what your intention is and it decides how to slow the car down. Some regen, some hydraulics- as it sees fit.

    If/when that system completely fails then you have "direct" old fashioned manual brakes. The rear brakes do only a fraction of the work compared to the fronts. On a conventional car there are special valves plumbed into the rear lines to proportionally reduce hydraulic pressure to prevent rear lockup. Prius doesn't need those for normal operation so they ain't there. The engineers (and accountants) didn't want to add the proportioning valves and addition "fail safe" valves to the actuator for a 4-wheel emergency braking system. I guess they decided that front-only is good enough.

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  8. priusrust

    priusrust Member

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    This is all good info. So....you are right. I did drive it to the mechanic....and ..braking distances increased dramatically. A bit dodgy for sure, but certainly not as bad as your steering wheel suddenly disconnecting from front wheels while driving and spinning like a roulette wheel . (law suit pending). Back to brakes.... so, my fear came true, bad actuator pump. I hear these go bad on Gen 2s. To be honest, I have a 2004 -140k miles. On a 16 year old car, I sort of expect things that tend to wear out...to wear out. So I'm having my trusted mechanic replace pump. I've seen cheaper online Toyota parts too. Have my doubts about a used one- quite a bit of labor involved in install...don't want to put in pump that goes bad soon. I've seen recondished pumps.....just not sure. Leaning towards getting new OEM pump- paying for the extra peace of mind. At any rate, I heard these go bad on Gen 2s...and sure enough. Thanks for input!
     
  9. priusrust

    priusrust Member

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    Re replacement pump: These tend to go bad on gen 2, so I have no interest in replacing with used and rolling dice. For one- a bit labor intensive to replace these, -in addition to being a bit of a safety issue. As far as reconditioned, I've heard of people putting them in and they would not work from the get go. However, I'm no mechanic....told my mechanic if he feels he can find a refurbished one and he is sure it is good as a new one- go ahead. Otherwise, I'll just bite the bullet (and pull out the wallet) and by a new OEM Toyota pump. I just don't know enough about the quality of reconditioned pumps. I'm assuming the new OEM pumps will have worked out flaws that made them susceptible to failure in first place.
     
  10. ChapmanF

    ChapmanF Senior Member

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    For what it's worth, Gen 3 did finally add the plumbing so the fail-safe hydraulic action works all four brakes. But for Gen 2 and Gen 1, yeah, fronts only.
     
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  11. priusrust

    priusrust Member

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    So I drove with no actuator pump- front brakes only ...for about 15 miles. A little dicey.....just took me longer to stop. As I drove, I sort of adjusted/ compensated for that. However, left it with mechanic until new pump put in. Figure it will cost $800 -$1500 depending on cost of pump. [which is killing me as I just saw a nice 2007 prius on ebay for $1000- oh well]
     
  12. mr_guy_mann

    mr_guy_mann Senior Member

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    Hmmm, 2007 for $1000? Doesn't sound like alot. Why would it be listed for so little? Maybe something good, maybe something bad, nobody knows.

    Posted via the PriusChat mobile app.
     
  13. rjparker

    rjparker Tu Humilde Sirviente

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    Seems like those prices might get you a used Dorman cleaned up pump at the low end or a new unit at the high end with little or no labor included. Ebay or junkyard used might give the guy some profit so be sure of what you are getting.
     
  14. priusrust

    priusrust Member

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    Just talked to mechanic. He said codes pointed to failed actuator pump..or...failed power brake booster. He needs to dig a little deeper to find the problem....but he is sure it is one of those two.
     
  15. priusrust

    priusrust Member

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    update.....just wandered into this. !!! Ended up dropping this off at Toyota today. trouble codes c1252, c1253, c1256 This matches 3 of the 4 codes in this article and my year Prius is listed. Would be very sweet to have this fixed on their dime. Anyone know anything more about this? I guess letters went out 2019

    Faulty Brake Actuator & Brake Booster Pump on Toyota & Lexus Cars
     
  16. mr_guy_mann

    mr_guy_mann Senior Member

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    Don't know any specific details on this particular warranty program- you would have to see if your car is still covered. Hope it works out for you.

    Posted via the PriusChat mobile app.
     
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  17. rjparker

    rjparker Tu Humilde Sirviente

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    Generally it covers 10 years from original purchase date.
     
    #17 rjparker, Jan 6, 2021
    Last edited: Jan 6, 2021
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  18. priusrust

    priusrust Member

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    So found out more.....I'm on a learning curve. Vehicles have official 'recalls'...and they also have CSP warranty extension. With these, Toyota generally sends out notices. I called the 'Toyota Customer Experience Center'...they were great- never new they existed! Anyway, I found out my 2004 Prius had one of these warranty extension due to faulty actuator pumps....but that it expired in 2017. They contacted the main office, and they are looking into having it extended to cover my prius....waiting to hear. This is all very timely, because I found out about this while my car is at the dealer waiting to be serviced. Bad actuator pump and O2 sensor. Cost: $2,806 for actuator, $442 for sensor. Yikes. More than trade in value of my vehicle.
     
  19. priusrust

    priusrust Member

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    Got bad news from Toyota corporate...they won't extend the "limited service campaign" that expired in 2017 to cover my bad actuator. Dealer wants $2,806 (!!) for new one. I made the case that if the defect causes the actuator pump to wear out prematurely, would not a more 'fair' policy be for Toyota to cover actuator pump failures that happened before a designated amount of miles? No dice. So I'm frantically looking for a mechanic in eastern MA who would install one of these.....any help appreciated.
     
  20. priusrust

    priusrust Member

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    found a place -other than dealer- to put in new pump. I'm happy. Leo & Sons Auto Repair - Lawrence, MA Auto Care Since 1975