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battery interchangeable?

Discussion in 'Gen 4 Prius Technical Discussion' started by mjoo, Nov 28, 2016.

  1. mjoo

    mjoo Senior Member

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    I'm looking to get a gen4 Prius in the near future and there's something that I have to know. Will the Lithium battery pack from the Level 2 eco- level 5 fit and work inside of a level 2 and vice versa - NiMH battery pack into a car that had a lithium battery?
     
  2. alanclarkeau

    alanclarkeau Senior Member

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    Not from something I read when I was researching - you'd have to change the charging programming, the temperature sensors - essentially the computer - you might as well just change the car. The are different sizes and weights too, so the brackets, mounting holes etc could well be different.

    Why would you want to - they're both the same capacity?
     
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  3. mjoo

    mjoo Senior Member

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    There are lots of Level 2's out there and I may get a better deal on one of those. However, one could argue that lithium battery technology has more headroom for improvement. I can't post a link yet but look up the company 24M. Recent press:

    "The winner was 24M, for the 24M Semisolid Lithium-Ion Battery, a technology that has the potential to cut costs on existing technologies by 50%. This would be transformative if accomplished as it would immediately accelerate the deployment of EVs, renewables, etc."
     
  4. bisco

    bisco cookie crumbler

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    are you confusing models? what is a level 2 eco-level 5?
     
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  5. Prodigyplace

    Prodigyplace Senior Member

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    Changing battery technologies requires charging circuit changes which would likely involve the vehicle software.
     
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  6. mjoo

    mjoo Senior Member

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    AFAIK the Prii with lithium batteries are level 2 eco and all the more expensive models up to level 5
    Only Prii with NiMH is the base model (level 2)
     
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  7. Prodigyplace

    Prodigyplace Senior Member

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    For US Gen 4 (2016 & 2017) the level 2 Eco, 3, 3 Touring, 4, 4 Touring (there is no 5) have lithium. All previous US Prius liftbacks have NiMH.
    You do not state your country, so this information may not apply to you. For example, I believe all Canadian Gen 4 Prius liftbacks are NiMH.
     
    #7 Prodigyplace, Nov 29, 2016
    Last edited: Nov 29, 2016
  8. Trollbait

    Trollbait It's a D&D thing

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    I'm sure the chassis is made with the mounting points for both. Temperature sensors and such should be included in the pack itself.

    But the two chemistries have different characteristics resulting in different charging and discharging profiles. Assuming all the hardware beyond the pack itself is the same, the software will need to be changed by a dealer or tuner to recognize the different pack.
    And Li-ion batteries have variable chemistries that could keep a pack not using the one put in by Toyota non-compatiable. The prizmatic NiMH cells used in the Prius have a lot more in common to the off the shelf cylindrical ones in an original Insight, but a simple cell to cell swap simply isn't possible.

    In short, hybrid battery packs aren't upgradable.
     
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  9. bisco

    bisco cookie crumbler

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    if the deals are that much better on level 2, you'll be better served to buy one now, and if a miracle does occur in lithium tech, trade in. it will be at least 5 years and probably more like 10. and then, it won't likely be a miracle, just forward moment in technology.
     
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  10. alanclarkeau

    alanclarkeau Senior Member

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    Buy the car you want, ignore which battery it has - it is of no real consequence. Fiddling with aftermarket batteries will likely void your 8 or 10 year warranty (you didn't state which part of the world you're in), and, unless you really knew what you were doing, would almost certainly have driveability or other issues. It's not like a car in the '60s where you could drop in a different motor, gearbox or even a turbocharger, it's heavily integrated into the fibre of the car.

    NiMH is tried and tested over years of use, TOYOTA wouldn't be putting Li-ION in PRIUS, arguably the most reliable car on the planet if they weren't convinced about it's longevity.

    More important, make sure you get DRCC (Radar Cruise).
     
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  11. Prodigyplace

    Prodigyplace Senior Member

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    All 2017 have DRCC. I think you need to go up to the 2016 Three with ATP to get DRCC.
     
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  12. goldfinger

    goldfinger Active Member

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    I don't think anyone knows this for sure yet. Obviously the charging software would be different, but maybe that's already baked in. The computer might check to see what type of car it is every time it turns on. Call it a power on self test. That would make manufacturing easier. Only one code to maintain.
     
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  13. Trollbait

    Trollbait It's a D&D thing

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    Considering the levels of electricity in these packs, there is also the risks of injury and death.

    I would be surprised if the code didn't have both in all the cars, but the one not required for a particular car is likely locked.

    Take GM's 1.4L turbo. It was designed for flex fuel applications, and the ECM code has the E85 fuel trim maps, but simply installing an alcohol sensor isn't enough to get flex fuel ability. You need tuning software to get into the code, and turn the flex fuel ability on.
     
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  14. wjtracy

    wjtracy Senior Member

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    @mjoo must be in the USA as he mentions Gen4 2 eco.
    It's probably not realistic to expect a drop-in replacement of a new technology battery, as a buying decision. If a new technology does come along, you could go to a shop like Boulder (Colorado) Plug-in Conversions to put the new battery in there. Not cheap, but in CO it s heavily tax credited, is why Paul set up business there. Not clear that NiMH vs. Li batt matters too much on that conversion. You might want the spare tire version for the battery space, but that's simply a change out of foam insert in the back.
     
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  15. DonDNH

    DonDNH Senior Member

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    I read a lot of marketing hype. I'll believe "transformative" when the company delivers on its promises.

    Also see A123 battery company; I'm not sure of the state of this company (i believe they went bankrupt at least once), but the same MIT inventor (Chiang) is referred to by both companies.
     
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  16. Mendel Leisk

    Mendel Leisk Senior Member

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    @mjoo : Me too, why do want to do this?

    Or just get a level 3??
     
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  17. jdenenberg

    jdenenberg EE Professor

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    OK, if I were designing the Prius all of the battery dependent software would be loaded in the battery ECU that is packaged along with the battery. The interfaces to the rest of the car could then be independent of the battery chemistry (as long as the various battery types have about the same output voltage range, same current handling capacity and similar physical packaging).

    Since Toyota has engineers that are at least as smart as I, it is likely that they can be swapped. However as someone mentioned earlier, why bother?

    JeffD
     
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  18. Prodigyplace

    Prodigyplace Senior Member

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    I just looked at the 2017 brochure, to refresh my memory. The battery voltages are different.
    The Ni-MH is 201.6 volts and the Li-ion is 207.2 volts. That is not a large difference, but it needs to be noted.
    See http://www.toyota.com/content/ebrochure/2017/prius_ebrochure.pdf
     
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  19. bisco

    bisco cookie crumbler

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    i think a123 got bought by the chinese, i wonder what chiang is up to, more gov grants?
     
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  20. alanclarkeau

    alanclarkeau Senior Member

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    There's also the aspect of VIN coding. I'm not sure if TOYOTA is doing it, but a friend with a reasonably new BMW (I think that's what it was, might have been Merc?), just out of warranty, power window motor packed up, got one from the wreckers, tested it and it worked, but wouldn't in the car. It had been locked by BMW (Merc?) to only work on that VIN - or was it that the car was locked to not work on stray parts, not totally sure.
     
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