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Best Aftermarket Catatlytic Converter

Discussion in 'Gen 2 Prius Main Forum' started by jburg, Dec 22, 2020.

  1. jburg

    jburg Member

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    My coworker's car was hit at 0720 this morning. Catalytic convertor stolen in 3 mins with a jack and a sawzall.

    They clipped the downstream O2S wire and cut it before the second after cat resonator (there are 2 hangers on this piece). Going to replace the sensor with the OE Denso 2344623

    Which brand seems to do the best or one that other's have had success with?

    Thanks.
     
    #1 jburg, Dec 22, 2020
    Last edited: Dec 22, 2020
  2. alftoy

    alftoy Senior Member

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  3. jburg

    jburg Member

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    I should point out is the thing I am worried about is the length of pipe after the first resonator (actually the second cat after watching videos) on the aftermarket piece.

    Any experience with Bosal?
     
    #3 jburg, Dec 22, 2020
    Last edited: Dec 22, 2020
  4. Georgina Rudkus

    Georgina Rudkus Senior Member

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  5. alftoy

    alftoy Senior Member

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    No experience, best to measure both your measurements and the replacement converter.
     
  6. Skibob

    Skibob Senior Member

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    I can see your interest in the Bosal. 1 piece full replacement for 318.79 + shipping on Rock auto. Shipping is probably a lot though, it would be a really big box.

    You should try making a new post about the brand. It would get more eyes on the question that way.
     
  7. mr_guy_mann

    mr_guy_mann Senior Member

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    While I haven't done a cat on a Prius, I have had mixed results with any aftermarket cat as far as having it keep the check engine light off. Some have been ok, some others will throw a P0420 catalyst efficiency code after a few months. As far as Bosal specifically, my biggest problem with them is I often have poor fit. The bends and angles can be just a little bit off, the hangers don't line up, or something hits somewhere. It can be made to work but it can take a bunch of effort sometimes.

    There are folks here who have had decent luck with AM cats, but I usually recommend OE.

    Posted via the PriusChat mobile app.
     
    donbright and Skibob like this.
  8. jzchen

    jzchen Newbie!

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    I have a Bosal muffler in an old W201 Mercedes. I replaced it once it seemed to develop a hole prematurely. I had trouble fitting but due to my poor measurement and cutting. Measure twice cut once.

    Bosal USA merged with Magnaflo back in 2017 and is now called BRExhaust. I would take a chance on it if it's what I needed length wise.


    moto g(7) power ?
     
  9. rm04

    rm04 Member

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    From everything Ive gathered a universal catalytic converter will not work properly (at least for a Gen 2 Prius), you need a direct fit or OEM. Mine was stolen and I went through a repair shop that's in my insurance's network. After paying a large deductible, my insurance company directed the shop to put on a universal catalytic converter. When I arrived to pick up my car, I argued with a shop employee that a universal was not sufficient for a ULEV. He said that I would have to take it up with insurance because they ordered the part, not the shop. In a day I had a check engine light (produced by P0420) and my mpg's dropped by 9 or so. I returned the car to the shop and informed my insurance they would have to replace it with at least a direct fit or I would really consider not renewing with them.They claimed that the part was likely just defective but I wasn't buying it. After a big hassle of talking to too many representatives and really considering dropping this insurance they agreed to do it. I ended up with a Walker 16337. I would prefer a MagnaFlow but the Walker is what was available.

    If you're making a claim through your insurance tell them upfront you will not accept a universal catalytic converter for your Prius, period.
     
    douglasjre and donbright like this.