1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Fuel filling problems persist

Discussion in 'Gen 2 Prius Main Forum' started by dwp-wa, Apr 4, 2005.

  1. dwp-wa

    dwp-wa New Member

    Joined:
    Mar 10, 2005
    29
    0
    0
    Location:
    Auburn, WA
    Vehicle:
    2005 Prius
    My last two fill-ups have been frustrating due to constant cut-off of the gas pump. This occurred at the same station, so next time I will have to try another station.

    I sent a question off to Toyota about this, but so far, they have not replied.

    My last fill-up was more frustrating than the previous one. I persisted, so it should not be a surprise that gasoline overflowed in the end.
    This all led to a most unusual result: I drove 136 miles before the first rectangle in the gas gauge vanished; in fact, I thought for a while that it might even have been stuck.
    This all makes it quite difficult to calculate my actual MPG. Normally, I fill a car until the first cut-off occurs, but widely different MPG values between fillings indicate that this is not a reliable indicator for my Prius.
     
  2. efusco

    efusco Moderator Emeritus
    Staff Member

    Joined:
    Nov 26, 2003
    19,891
    1,191
    9
    Location:
    Nixa, MO
    Vehicle:
    2004 Prius
    Model:
    N/A
    from one fill-up to the next the multiple issues of bladder shrinkage/expansion, differences b/w pumps, temperture, etc make use of the calculated mpg less reliable and accurate than using the computer calculated mpg.

    However, over time and multiple fill ups the actual mileage over the actual fuel used calculation will give the most accurate mileage.

    Some pumps do cut out early, but it seems that you really tried to force too much in. Realize that this causes overflow into the charcoal canister and that even a small amount of spilled gasoline creates far more harmful emissions to be released into the atmosphere than burning the fuel in the tank.

    I think you're on the right track with trying a different station, but do stop pumping at the first auto-shut off.
     
  3. olends

    olends New Member

    Joined:
    Jan 1, 2004
    214
    1
    0
    Location:
    Clifton Park, NY (near Albany)
    you should also have an idea how much gas should be expected

    if you are getting 40 mpg and have gone 400 miles, us used around 10 gallons.

    so if the pump shuts off at 8 gal. you maybe want to round to the nearest dollar and stop pumping

    if it shuts off at 4 gallons, i would continue to pump.
     
  4. Sufferin' Prius Envy

    Sufferin' Prius Envy Platinum Member

    Joined:
    Jul 7, 2004
    3,998
    17
    0
    Location:
    USA
    Vehicle:
    Other Non-Hybrid
  5. mikepaul

    mikepaul Senior Member

    Joined:
    Dec 2, 2003
    1,763
    6
    0
    Location:
    Columbia, SC
    Vehicle:
    2004 Prius
    I had the filler/gauge surgery done a couple of weeks ago, and spilled gas on my first fillup due to not hearing the change in gurgle in time. No rubber gasket anymore.

    I also had to reset the car to fix my driver's window issues, so I have no idea how many miles into that tank I am. So I have to trust the new gauge and fill immediately after it starts blinking and hope for the best. After I know what's in there, I can relearn how to deal with gasoline. I'm hoping a delay in refilling will leave me near cheaper gas just when I need more...
     
  6. dwp-wa

    dwp-wa New Member

    Joined:
    Mar 10, 2005
    29
    0
    0
    Location:
    Auburn, WA
    Vehicle:
    2005 Prius
    I should have made it clear that, at the last filling, this problem started just after the first half gallon; then, it would only allow about a third of a gallon with each squeeze of the nozzle. Furthermore, no amount of jockeying with the orientation of the nozzle had any effect.

    This evokes memories of my first car, a troublesome 1963 Jeep Wagoneer. Getting gas into that vehicle was always a challenge, as it was for every other owner of similar vehicles that I talked to.
     
  7. olends

    olends New Member

    Joined:
    Jan 1, 2004
    214
    1
    0
    Location:
    Clifton Park, NY (near Albany)
    i dont think i would be much help, the pumps where i live are clickless. if you squeeze a little it flows a little. so if you squeeze the lever a bit, it will continuously pump gas at a slow rate and never "click" off
     
  8. Sufferin' Prius Envy

    Sufferin' Prius Envy Platinum Member

    Joined:
    Jul 7, 2004
    3,998
    17
    0
    Location:
    USA
    Vehicle:
    Other Non-Hybrid
    By holding the rubber gasket off the filler neck you are defeating the vapor recovery system. Not as bad as spilling liquid gasoline, but still bad! By doing so, you are likely polluting more that you will by using that entire tank of gas.

    That is exactly the symptom of a vapor recovery return line that is full of gasoline.

    Even though the Prius has a bladder system, it is the weight of the gasoline that stretches the bladder, not the build-up in pressure . . . because any build-up in air pressure will trip a vapor recovery type nozzle which uses a rubber gasket system.
     
  9. mikepaul

    mikepaul Senior Member

    Joined:
    Dec 2, 2003
    1,763
    6
    0
    Location:
    Columbia, SC
    Vehicle:
    2004 Prius
    Ummm, it wasn't MY idea to remove the gasket. I just took the parts specified in the TSB. If it's such a bad thing, then why did Toyota go and do it?...
     
  10. Sufferin' Prius Envy

    Sufferin' Prius Envy Platinum Member

    Joined:
    Jul 7, 2004
    3,998
    17
    0
    Location:
    USA
    Vehicle:
    Other Non-Hybrid
    Oops, sorry mikepaul, wrong rubber gasket.

    I thought you were talking about the rubber gasket on the gas nozzle. :oops:
     
  11. stevehelmer

    stevehelmer New Member

    Joined:
    Jan 17, 2006
    2
    0
    0
    I think I've been having exactly the problem you describe. There don't seem to be alot of "bites" on your post--I wonder if much of anyone else is having it--or noticing it. Here's the details (the LONG answer), if that helps.
    ---------------
    I’m having periods when I can’t fill the tank normally. The fuel filling automatically shuts down at the gas pump—short of the tank being full. (You drive off, and the gas gauges doesn’t show full).

    At least, that’s the worst case. It happened last summer, just before I was taking off for some long trips. My Toyota service department—always very competent and helping—couldn’t find anything. It kept doing this for the first part of the trip, then just “self-fixed.â€

    The only “work around†was to nurse in a full fuel load, with 101 tiny spurts of gas, each one followed by the pump stopping—auto shut off.

    I’d had the car since March, and everything had been working fine.

    Just this last month, it seems to have cropped up again. Normally, I drive 250-300 miles before the fuel gauge drops down the first notch (maybe that’s highway mileage—but ball park).

    Now, I can’t drive more than 30-40 miles without that happening. I think this means the tank is not filling again.

    Anyone else had this problem? Any thoughts?

    Toyota has not “contact us†on it’s website. How did you get in touch with them??

    Thanks!
     
  12. notsure

    notsure New Member

    Joined:
    Sep 4, 2005
    236
    0
    0
    Location:
    PHOENIX AZ
    I just had the pleasure of putting in my first tank of gas, it filled with ease, and shows all bars in side.

    Considering the miles on the car that amount of gas was about right.
     
  13. richard schumacher

    richard schumacher shortbus driver

    Joined:
    Mar 27, 2004
    7,663
    1,038
    0
    Location:
    United States
    Vehicle:
    2004 Prius
    Model:
    N/A
    First remedies to try:

    0. Set the pump handle to run slower. Full bore is often problematic.
    1. Use a different pump. Nozzles are often defective.
    2. Use a different gas station. Some stations let all of their nozzles stay defective.

    Remember that you will never, ever get 11.9 gallons of gas into the tank. If you try you will get gas on your shoes.
     
  14. richard schumacher

    richard schumacher shortbus driver

    Joined:
    Mar 27, 2004
    7,663
    1,038
    0
    Location:
    United States
    Vehicle:
    2004 Prius
    Model:
    N/A
    There is no need to calculate your MPGs. They are calculated and displayed for you, more accurately than you can do by hand.

    This is because the amount of gas you put in usually does not equal the amount of gas you burned since the previous fillup. This is true in all cars but more so in the Prius because of the flexible fuel bladder.
     
  15. stevehelmer

    stevehelmer New Member

    Joined:
    Jan 17, 2006
    2
    0
    0
    Richard,

    Thanks. Different stations had crossed my mine. There's one that's very convenient that I often use--but I'm pretty sure there have been stretches when the problem did NOT occur--even at that station. Will so some more checking, switching.

    The "flexible fuel bladder" comment makes me wonder about weather/temp. etc.

    Steve
     
  16. cwerdna

    cwerdna Senior Member

    Joined:
    Sep 4, 2005
    12,544
    2,123
    1
    Location:
    SF Bay Area, CA
    Vehicle:
    2006 Prius
    Are you saying this is fact or just conjecture? You're assuming that the "trip computer" is accurate to begin with. I can tell you that my 02 Maxima's trip computer almost always reads 2-3 MPG above my actual calculated MPG, sometimes even as much as 4 MPG too high. This w/almost an entire tank of gas (reducing the amount of error), not tiny amounts. Everyone else on maxima.org who's checked reports the same thing too.

    On my 04 350Z, its trip computer is much more accurate, usually within 0-1 MPG of my calculations.

    I just got my 06 Prius and the first "tankful" w/the dealer having filled it resulted in a calculated mileage of ~38 mpg while the MFD said ~45. I suspect he hadn't filled it completely. I'll have to see over a few more tankfuls how close they are.

    FWIW, the salesman described to me the bladder, variation and the possible difficulty of filling it (having to turn the nozzle and so on). He mentioned he had to fill mine w/the nozzle upside down. When I had to fill up, I got it filled w/o any problem and no twisting.
     
  17. Tempus

    Tempus Senior Member

    Joined:
    Feb 17, 2004
    1,690
    6
    0
    Location:
    Washington DC
    Vehicle:
    2004 Prius
    I'm afraid that is not true.

    That's because the car calculated MPG is NOT ACCURATE. Repeatable yes, Accurate no.

    It will vary between cars, but on average it seems to be between 1.5 and 2 MPG optimistic.

    The repeatablility of the MPG Display means that it will always show the same number for the same fuel consumption. This does mean that you can, in fact, use it to determine your mileage, but only after you have determined the error correction number to apply.

    This means that if you record a sufficient number of tanks, and compare the overall calculated mileage by actual gallons/miles to the tank weighted average of the display (the weighting is very important for accuracy in this case), you can determine the correction factor you need to apply to the displayed mpg average to get your actual.

    In my case, after about 30K miles of records, the correction has flattened out with the display being 1.7 mpg optimistic (actually, 1.685, but who's counting :) )