1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Grinding Ceramic Brake Pads - Loud!

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by Flying Toad, May 18, 2018.

  1. Flying Toad

    Flying Toad Junior Member

    Joined:
    May 16, 2015
    15
    8
    0
    Location:
    Richmond, VA
    Vehicle:
    2010 Prius
    Model:
    II
    What's up Prius Chat!

    So I replaced both the front and rear pads with a set of ceramics and left the old rotors in place, and the result is the sound of stones grinding together when I brake hard or at slow speeds. The rotors don't seem to be particularly bad but I'm not a mechanic. They are definitely not super smooth either, and so I feel like maybe they might have something to do with it. I tested the pads by sliding them along the surface of the rotors by hand with the wheel off and I can see that is where the sound is coming from, when the pad makes contact with the rotor surface and moves across it. I am surprised because I thought that ceramic pads were actually supposed to be quieter? The sound is really annoying.

    I also think that they might be dragging on the rotor a bit even when I'm not braking and I have no idea what to do about that either, and I'm positive they are for the 2010 Prius that I've got.

    So I am wondering if I should just forget about the ceramic pads and try maybe organics or if I should replace the rotors. Would it be worth it to even try that? There is a bit of rust on the usual spots on those things but it doesn't look terrible.

    Also, does anyone know the size of the bolt that drills into the rotor so that you can pry it off if it gets stuck from rust?

    Many thanks for any help here!
     
  2. jzchen

    jzchen Newbie!

    Joined:
    Apr 9, 2012
    3,296
    1,006
    0
    Location:
    Arcadia, CA
    Vehicle:
    2012 Prius v wagon
    Model:
    Five
    How's the brake fluid level? If overfull thermal expansion can cause the brakes to bind.

    Ceramic usually means quieter...
     
  3. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,762
    48,974
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    how many miles on them?
     
  4. NutzAboutBolts

    NutzAboutBolts Senior Member

    Joined:
    Mar 5, 2013
    1,476
    1,551
    0
    Location:
    Bay Area
    Vehicle:
    2012 Prius
    Model:
    Four
    When servicing the brakes, we always recommend changing the pads and cutting or replacing the rotors. Don’t cheap yourself by not servicing your rotors because overtime, the rotors have wear and tear on them and will cause hot spots, grooves and bumps that will come back and cause noise issues or vibration. Also, make sure to lube all brake hardwares as that can cause noise issue. If I were you, have the rotors cut if it’s cheap or replace it, then lube the hardware and see if the noise come back.

    As for the hole to remove the rotors, I believe it’s 8.5 bolt or M8, you can find them at Home Depot.
     
    Mendel Leisk likes this.
  5. Lucifer

    Lucifer Senior Member

    Joined:
    Aug 23, 2015
    1,014
    485
    0
    Location:
    Nh
    Vehicle:
    2017 Prius Prime
    Model:
    Plug-in Advanced
    I agree, change or grind the rotors or the pads will become the old pads in a few miles, ceramic pads will take longer and be louder.
     
  6. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
    54,703
    38,242
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring

    M8x1.25, and they should be fully treaded around 25mm long minimum, or at least 25mm threaded length.

    I was NOT confident I had the right size first time; the threaded holes were so rusty. I just kept screwing them in till they started fighting, then backed them out, and blew out the loosened rust, and repeated, till they finally got through.

    FWIW, I've regularly cheaped out, just reused the rotors. I do check the runout and thickness against spec occasionally.

    Also, with our third gen, first time I did the rears I messed up the caliper piston orientation. The rotors were really rusty on about 50% of the inside face and outer face had a lot of scoring, all due to uneven pad pressure. I removed the rotors (with the help of those bolts) and just steel wooled the rust off best I could, put everything back together, with new pads .

    And they sounded like shiiite, at first. A week later I could barely hear it. By a month, you'd never know there was an issue: and the rotor scoring "healed", they looked and performed great.

    They're still on there about 4 years later.
     
    #6 Mendel Leisk, May 18, 2018
    Last edited: May 19, 2018
    NutzAboutBolts likes this.
  7. jzchen

    jzchen Newbie!

    Joined:
    Apr 9, 2012
    3,296
    1,006
    0
    Location:
    Arcadia, CA
    Vehicle:
    2012 Prius v wagon
    Model:
    Five
    During the course of a brake pad lifetime, the fluid level goes down. Owner may replenish. Then replacing pads pushes brake fluid back to reservoir and overfull. Still waiting and hoping it is that simple....

    “I also think that they might be dragging on the rotor a bit even when I’m not braking”
     
  8. NutzAboutBolts

    NutzAboutBolts Senior Member

    Joined:
    Mar 5, 2013
    1,476
    1,551
    0
    Location:
    Bay Area
    Vehicle:
    2012 Prius
    Model:
    Four
    It’s not that simple... overflowing the brake fluids doesn’t cause noise issue. It’ll probably eat the paint if it’s not washed away though.
     
    Raytheeagle likes this.
  9. jzchen

    jzchen Newbie!

    Joined:
    Apr 9, 2012
    3,296
    1,006
    0
    Location:
    Arcadia, CA
    Vehicle:
    2012 Prius v wagon
    Model:
    Five
    Yes it can if left over full. Brake fluid does expand when heated. Pads are constantly being pressed against rotor. Even ceramic pads always pressed won’t start to scream?
     
  10. jzchen

    jzchen Newbie!

    Joined:
    Apr 9, 2012
    3,296
    1,006
    0
    Location:
    Arcadia, CA
    Vehicle:
    2012 Prius v wagon
    Model:
    Five
    Side effect hot driver side front wheel, and front driver side tire pressure goes up compared to right front tire. (Ask me how I know).
     
  11. jzchen

    jzchen Newbie!

    Joined:
    Apr 9, 2012
    3,296
    1,006
    0
    Location:
    Arcadia, CA
    Vehicle:
    2012 Prius v wagon
    Model:
    Five
  12. Raytheeagle

    Raytheeagle Senior Member

    Joined:
    Jul 1, 2016
    11,251
    15,476
    0
    Location:
    Bay Area, California
    Vehicle:
    2019 Prius Prime
    Model:
    Prime Plus
    Not probably, will;).

    It’s corrosive to paint:(.

    You’d know where it went if the reservoir overflowed:eek:.
     
    NutzAboutBolts likes this.
  13. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
    54,703
    38,242
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    if you don't top up brake fluid you won't have overflow, as simple as that.

    If you've got hot wheels something is wrong, causing drag. Just stating the obvious I know.
     
  14. jzchen

    jzchen Newbie!

    Joined:
    Apr 9, 2012
    3,296
    1,006
    0
    Location:
    Arcadia, CA
    Vehicle:
    2012 Prius v wagon
    Model:
    Five
    The hot wheel/high tire pressure in the Giulia went away after I found the brake fluid level up to the bottom of the filler neck in the reservoir, and siphoned enough that the level was between the marks. I must confess there was no sound! I felt like the master Giulia driver the car drove so smoothly, meaning from start I wouldn't jerk it nor when stopping would it jerk. (My smooth driver of the year title also went away).

    I could be wrong. The Prius has that weird brake fluid accumulator that sucks the level down like a toilet flushing. I was confused how to set the level before reading the service information. (I actually tried keeping both the high level and low levels between the marks, and I left it that way even after reading how to adjust it the Toyota way).

    Just my $0.02.
     
  15. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
    54,703
    38,242
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    If I pop the hood on ours, by sneaking in through the passenger door, the brake fluid level is near the top mark. Open the drivers door, and the pumps start, and level drops, about 3/4". Our brake pads are at about 80% thickness, it's a little complicated: our fronts are somewhat worn (around 7 mm remaining), and the rears are closer to full thickness (10 mm?) since I replaced them prematurely, due to messing up something on the rear brakes.

    Again, if you don't have a leak in the system, and your pads are near-new, I would get the level so it's as described above, and then don't mess with it. In a normally functioning system, that's not leaking, there's never a need to top up the brake fluid. It drops as pads wear, and with replacement pads it goes back up.

    FWIW, I would recommend tri yearly or 30K fluid replacement, that's the Toyota Canada recommendation. Not sure of the DIY procedure for the v, how similar it would be to regular 3rd gen Prius. I'll attach that, just for reference. Also, you should watch @NutzAboutBolts video on brake fluid change, it's in 3rd gen maintenance section.

    So, having basted out brake fluid would you say brakes are back to normal for you?
     
    #15 Mendel Leisk, May 19, 2018
    Last edited: May 19, 2018
  16. jzchen

    jzchen Newbie!

    Joined:
    Apr 9, 2012
    3,296
    1,006
    0
    Location:
    Arcadia, CA
    Vehicle:
    2012 Prius v wagon
    Model:
    Five
    The Giulia was brand spanking new. I was trying to figure out what was making the front driver wheel hot and originally thought it was the huge turbo. After sucking out the excess brake fluid yes, right away the left front tire stayed within 1 PSI from the front right. As the reservoir is compartmentalized to help in preventing total fluid loss in case of leak, there were pockets where fluid seemed still to the top. Finally I decided to press the brake pedal as hard as I could, to possibly even the level out. (I searched up brake fluid overfull and found other instances of issues with brakes locking up if not kept within the range as marked). Perfectly normal after that...

    For the Prius v, without techstream, it is just to check that the fluid level is above MIN with power switch (IG) ON. If necessary fill to the "support line" with IG ON. (There is apparently a middle marker, the "support line", on the reservoir).
     
    #16 jzchen, May 19, 2018
    Last edited: May 19, 2018
  17. Flying Toad

    Flying Toad Junior Member

    Joined:
    May 16, 2015
    15
    8
    0
    Location:
    Richmond, VA
    Vehicle:
    2010 Prius
    Model:
    II
    Great responses thanks for all the help here!

    I checked the brake fluid today and it looks normal, right in between the min/max line where it usually is. I have never messed with the brake fluid and the last time it was altered was about a year or so ago when I had a flush done. The new pads may have altered the level slightly but I wouldn't know because I didn't check it before I did the pads.


    Pads are new, I just put them on about a week ago so no more than a couple hundred miles.

    Sounds good to me, I'm going to start asking around to see how much it would cost to have them cut as you say since I don't have a grinder, although I have a feeling it might be about the same as me just buying a new set of rotors and putting them on myself. Go figure!

    I did take the pins out and give them another coating of caliper grease, seem to be moving fairly well.

    Dude I love your YouTube channel btw! Super helpful stuff man keep it up!

    Ok so I guess I'm going to have to tolerate the noise a little longer until I can figure out what I'm doing with the rotors in the next few days. I'm hoping that will fix this, otherwise do you think I should consider getting organic pads instead? Maybe these ceramic ones are just a crappy set?!
     
    bisco and NutzAboutBolts like this.