HV battery cooling fan

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by EricSky, Jun 5, 2026 at 9:38 AM.

  1. EricSky

    EricSky New Member

    Joined:
    Aug 18, 2025
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    Location:
    St Paul, MN
    Vehicle:
    2008 Prius
    Model:
    Two
    I have a suspect failing HV battery in my just acquired ‘08. It’s my 4th gen2 purchased in last year and though the other 3 had 200-260k miles this 169k is first to cause concern with hybrid battery. Admitted I’ve learned little about Prius still and my confusion is why the battery cooling fan won’t turn on even after driving considerable time with the red triangle on? Fan is clean and works with direct current and fuse is good, but no power at its plug even with battery casing considerably hot to touch. Can a failing battery cause the fan not to turn on? I read there’s no fan relay but it’s triggering is internal with the battery ECU.
    Onboard diagnostics shows blue bars cycling between 2-7 bars with occasional 7 green. ICE seems to run fulltime, even parked or at stoplights.
    Any feedback is greatly appreciated, thanks.
     
  2. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    115,071
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    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    best thing is to scan the codes with an auto maxi 200, or at least dr. prius. you can't rely on the cooling fan to come on when you think it should, you have to know the temperature parameters and watch the scanner.
    any corrosion on the fan plug?