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Hybrid battery replacement 2nd Gen

Discussion in 'Gen 2 Prius Main Forum' started by Ddarlington36, May 8, 2020.

  1. Ddarlington36

    Ddarlington36 New Member

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    2008 Prius
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    Four Touring
    Okay so I'm not the original owner bought the car last year in TX(2008 2nd Gen). So it looks like i have a bad module so i already bought a few of the replacement Cell's but not until i got the battery pack out could i tell that it's already been replaced its not OEM its a dorman battery.

    Already talked to them apparently they don't cover any warranty not bought by another owner if it trades hands.

    Ok skip to the part where i get the cover off and after checking each cell do i find out These are FIRST GEN battery cell's

    I feel like i got shafted royally here. Not only did i purchase the replacement Cell's but now i feel like i should just replace the whole battery pack. But at the moment with out any "work" i'm trying to do this, at the least amount of cost.

    If i do just replace the bad cell how long do you think it would be before I have to replace another bad cell?

    Or should I just go ahead and replace the whole battery pack being that there First Gen battery cell's?

    I do plan to balance the whole thing and do cycle charge of the batteries to try and extend the life of these cell's.
     
  2. SFO

    SFO Senior Member

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  3. Ddarlington36

    Ddarlington36 New Member

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    2008 Prius
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    Four Touring
    Doing deep cycle charges until i can get nearly the most capacity evenly thought-out the pack. Using a few hobby chargers. There only 10amp but it still does the job of restoring the life for capacity.

    And after i get them all as equal on capacity i will try to balance them by connected in parallel to get them very closely within .2 or .3

    Also using a headlamp to do load testing on each module to see how quickly the voltage delta v re-stabilizes.

    Thanks for the information you provided me.
     
    Raytheeagle likes this.
  4. dolj

    dolj Senior Member

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    That is not balancing, that is equalizing. It has shown to be of little useful benefit, so don't bother with it and save yourself some time. As long as all your modules are with 0.1-0.2 V at the end of your balancing process (see below), you'll be fine. 7.8 V per module is a good voltage to aim for.

    The balancing comes with the charging process when all cells (there are 6 of them) in a module get fully charged. This top balancing. Then you do your discharges to a lower level each time (4.8 V per module; 3.6 V per module; then 3.0 V per module). This is bottom balancing.

    Don't use high current (i. e. go above 350 mA) to either discharge below 7.2 V per module or charge above 7.9 V per module.
     
    #4 dolj, May 11, 2020
    Last edited by a moderator: May 12, 2020
    Frank1234 likes this.