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ICE will not run after replacing engine

Discussion in 'Prius v Care, Maintenance and Troubleshooting' started by SDSUsnowboards, Jan 7, 2022.

  1. SDSUsnowboards

    SDSUsnowboards Junior Member

    Joined:
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    Location:
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    Vehicle:
    2013 Prius
    Model:
    Three
    Hi all. My 2013 Prius blew a head gasket and bend a rod at about 140k miles. I replaced the motor myself with a used engine, which took about 3 months.

    After installing a new motor I attempted to start the car. The splash screen did it's animation then said to check the hybrid system. Then the traction battery spun the motor for a few seconds then it clattered to a stop. At no time did I hear any combustion. I pulled the following codes using Torque.

    P191 - powertrain
    p2135 – throttle/pedal position sensor/swith a/b voltage correlation
    p0403 – exhaust gas recirculation control circuit
    p343 – camshaft position sensor “a” circuit high input
    p0302 – misfire cyl 2
    p0301 – misfire cyl 1
    p0300 – random/multiple cylinder misfire
    p0123 throttle/pedal position sensor/switch a circuit high input
    p0121 - throttle/pedal position sensor/switch a circuit high input
    p0113 – intake air temperature circuit high input
    p0102 – mass or volume air flow circuit low input

    I believer the misfires are old codes from before the engine replacement.

    I concluded and confirmed that the 12v became completely depleted while the Prius was non-operational. I attempted to jump start the Prius by following these instructions. A trickle charger confirmed the 12v was about 25% charged when I attempted to start the Prius again. I received the same result and the same codes while after attempting to jump start the prius.

    Any ideas about what's going on? I am using the same throttle position and throttle sensors as before and it's unlikely they all decided to fail while the car was sitting. I didn't screw around with the hybrid system while working on the car.
     
  2. ChapmanF

    ChapmanF Senior Member

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    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    You didn't change the sensors, but that doesn't mean it's not worth re-checking all the wiring to them. There's a lot of stuff to disconnect and reconnect in an engine swap.

    A "check hybrid system" can very well be the power management control ECU saying "huh ... the engine won't start."
     
  3. SDSUsnowboards

    SDSUsnowboards Junior Member

    Joined:
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    Location:
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    Vehicle:
    2013 Prius
    Model:
    Three
    An update: the 12v is fully charged, engine still will not run on its own power. I am noticing the smell of gasoline now.

    I cleared the codes and tried to start the engine and now I'm getting only one: p3190. Time to re-check my work.
     
  4. SDSUsnowboards

    SDSUsnowboards Junior Member

    Joined:
    Sep 2, 2019
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    Location:
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    Vehicle:
    2013 Prius
    Model:
    Three
    SOLVED. The line to the PCV valve was not plugged in.
     
  5. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
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    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    The air hose? So a vacuum leak in intake manifold?

    When I first installed an Oil Catch Can I inadvertantly left it's drain spigot in the open position, effectively creating a vacuum leak. It still ran ok, on a spin 'round the block, just sounded a little odd. But it did run. Maybe it was a minor leak though.