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Just as a test, tonight I plugged in the block heater and

Discussion in 'Gen 2 Prius Main Forum' started by Frank Hudon, Apr 26, 2004.

  1. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    i used to live in Alaska where block heaters were a requirement, so the benefits of one is undeniable.

    but even in temperate climates of Wa St. it can still benefit one if used properly.

    Since we have already established that the pre heating does increase economy, then use it like you use any other car in cold weather.

    I think simply turning on the block heater 15 minutes early before leaving in the morning would do just as well. Or is that not enough time.

    I think that only in the more severe climates would leaving the thing on all night be neccessary. but for temperatures in the 30's and 40's would it be neccessary?

    its too late for me to try this (its been in the 70's and 80's for the past 2 weeks) but maybe we need to see how effective short pre heating times would be.

    is 15 minutes enough? or 60? or 5?

    obviously if it takes too long, then it wouldnt be a feasible idea. but i think someone in Minnesota or Canada who still has chilly nights should try this to see how effective different pre heat times would work.

    let us know.
     
  2. daniel

    daniel Cat Lovers Against the Bomb

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    In the most bitter cold, my '89 Honda Civic always started. But it started much more easily when plugged in. My subjective experience suggests an hour makes a small difference, and a few hours makes a big difference. We're talking 30 to 40 degrees below zero. Obviously, less time is needed at milder temperatures. Above zero F. it was not needed at all, and above freezing it would be silly to plug it in.
     
  3. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    at 30 to 40 degrees below zero ALL CARS should be plugged in. to not do so is inviting a whole host of problems.

    I lived in Alaska for 2 years and experts there estimated a reduction of engine life up to 90% when vehicles were not plugged in ALL the time when not running.

    When building the Alaska Pipeline, all heavy equipment and vehicles were started when they arrived and ran the whole time they were there.

    some ran for 5 years straight never being turned off because the cold was so severe that too much damage could occur on startup. And there was no AAA or local garage where they were.
     
  4. Frank Hudon

    Frank Hudon Senior Member

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    Well you guy's have got my curious bent going, so drug out the Fluke meter and did some checking on the block heater and found out the information that I had received on it was wrong, it's not a 1000 watt heater it's a 400 watt heater. Did some other tests and checked the temp of the cyl head and at 109F the cold light is on. Decided to crunch some numbers and I guess I should buy a timer and set it up to give me about 4-5 hours of pre-heat as it took my mileage from about 30 US miles to the gallon to 36 miles to the US gallon and at 92.0 cents a liter converted to US gallons = $3.51 and the cost of hydro electric power for a 400 watt block heater for 4 hours will cost me approx. 11 cents. I guess the numbers speak for themselves.
     
  5. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    ok... we need to understand that a 400 watt heater if left running for 4 straight hours would probably boil the water.

    we need to get some measurements for one thing. how much water are we preheating?

    a 400 watt heater running 100% for an hour would put out 1366 BTU's.

    a BTU is the amount of energy needed to raise 1 pound of water 1 degree Faranheit

    so lets say we are preheating 2gallons. so that would be about 16 pounds. so 400 watts will raise the temperature of the water 85 degrees farenheit in one hour.
    so its rather apparent that a 4 hour turn on is waay too much. Plus the amount of water preheated i doubt would be anywhere near 2 gallons. so there must be a thermal cutoff that heats the water to a certain point. Does anyone know what that point might be? or what the optimum water temperature would be? we need someone to drive around till the car is warmed up and measure the temperature somehow and that may not be an easy task as the top of the radiator would be cooler than what we need. I would think that about 120 F is about right??

    now we also have to consider how cold it is outside and how fast that would dissipate heat because of that. because it is a closed system, the cooling will not be terribly dramatic and if the preheated water is insulated at all, then it may not be much of a factor.

    unfortunately i do not have the information neccessary to even hazard a guess on that scenario.

    but its my opinion that excessive engine wear aside, the block heater would never cost you what you would lose in mpg.

    at 50 mpg and 2$ a gallon, its costs 4 cents a mile. the reduced gas mileage will add up real fast especially if the reduction is as much as 10-25% as people have reported.
     
  6. Frank Hudon

    Frank Hudon Senior Member

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    well your raising more than just the coolant temp but also most of the engine mass as well. Thermal conductivity plays a big part in the cooling system, if you remember latent heat causing boil overs. I'm going to go out in the morning and measure the engine temp and then plug in the block heater and then 4 hours later measure it again and see how much of a temp rise I do get.
     
  7. ammiels

    ammiels New Member

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    I think the block heater only solves *part* of the extra gas at startup. I have found that even with a 5 min stop for an errand when I restart the mpg takes a hit because the CAT cools rapidly and demands to be reheated. On the coldest starts this winter +/- 5F the heat comes on before 5 minutes.YMMV.
     
  8. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    yes the engine does cool rapidly because it is used so seldomly. in fact, its my observation that with out the electric preheater, the engine would run cold nearly all the time.

    that is why i suspect that the preheated part is only a very small part of the total cooling system. it probably works similiar to the cooling system in a regular car where the coolant flow is trapped in the engine jacket until it heats up enough for the thermostat to open. the only difference being the electric preheater that warms the water faster. I think that if given enough time, and charge, the water will preheat to a certain temperature before starting the ICE. oh course, i think the problem lies with starting in severe weather conditions where either

    1) the temperature is too cold to overcome with the available charge of the battery.

    2) demands on the charging system are too heavy too soon and the ICE is forced to come on before being properly warmed.

    and like in a regular car, we are not talking about the entire mass of the engine, only the upper intake area. keep in mind, that it takes less than a minute to sufficiently warm up the block. the problem we have is that we need to heat the block to a very high temperature to be able to cool intake air fast enough to be useable in an engine because on a part of the exhaust is reused. Most of the air is cold fresh air which cannot be circulated through the exhaust because it would crack the exhaust. so we wait a minute to heat up the engine, then the engine heats up the water, the water heats the air, then the intake air is warmed before compression resulting in a lower moisture content and a leaner burn.

    The Prius ICE runs less seldomly, so it uses the preheater to get the water up to the operating temperature. Then intake air is circulated through the water jacket which gets heat initially from the preheater but eventually from the engine.

    so as you can see, it is not the preheaters job to heat the engine, just the water.
     
  9. Frank Hudon

    Frank Hudon Senior Member

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    OK I got up at 6:03 and as I had the temp probe already hooked up and ready to go I checked the temp and the ambient temp also and then connected the block heater and here are the results.
    ambient 59F start 61 finish
    6:30 61F
    7:00 83F
    7:30 86F
    8:00 99F
    8:30 109F
    9:00 113F
    9:30 114F
    10:00 113F
    10:30 113F

    Checked and the cold light was still on so that leaves me to believe that on the original test that the longer soak time was what put the light out. Four hours at 6 cents per KWH = 400w x 4=1.6KWH x.o6= approx 11 cents. From the results above it looks like 2.5 hours is the magic number and the cost for that would be 6 cents. I would expect the above would be approx what Toyota got with the thermos on the 2K4 and that is why they went that way.
     
  10. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    thanks for the data input. do you plan to continue measurements?

    i would be interested in seeing how the measurement stack up over time. at least 2-3 days more anyway.

    your data doesnt seem linear considering the temp changes

    30 min=+22
    ***60 min=+3***
    90 min=+13
    120 min=+10

    this measurement needs more data to support. the block heater must be running on a duty cycle (where it cycles on and off) to keep from creating hotspots. it would appear that the temp cutoff is probably somewheres around 110. higher temperatures happen because of hotspots.

    also im curious as to what type of block heater you are using.

    also, maybe measuring temp every 10 min might give a better picture of what is happening
     
  11. Frank Hudon

    Frank Hudon Senior Member

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    I don't know why the rise isn't linear but I only report what I see. The block heater is an original Toyota installed at the dealer during prep for sale. The car was purchased in central Canada where they are not an option but a necessity. I had the temp probe on the valve cover so that might account for some of it non-linear readings. If I could see a frost plug on the block I'd probably stick it on with some RTV silicone but you can't easily see them. That would probably give a more accurate readout. Like I said, this fall I'll probably do a more through test with mileage and temps and timer times but for now other things are important just like living is and not Prius every living breathing second.