1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Low voltage to traction battery relays. (11.2) , inverter pump doesn't run

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by tallman, Jan 18, 2020.

  1. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    They couldn't verify any damage , just said they saw droppings

    Posted via the PriusChat mobile app.
     
  2. SFO

    SFO Senior Member

    Joined:
    Feb 7, 2017
    5,286
    4,226
    0
    Location:
    Northern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    Don't know anything about that scanner, maybe someone else does and can chime in.

    See if that "snap-on ultra scanner" has the secondary codes (INFs), as a bunch of your listed DTCs have related INFs.
     
    tallman likes this.
  3. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,097
    5,809
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    I'll mention it again

    A 10.5 amp continuous draw from the 12v system is not normal. That completely explains why there is 12.x at the battery terminals, but not at the rest of the system. Try removing the ABS relays in the underhood fusebox and see if that draw goes away.
     
    tallman and davecook89t like this.
  4. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Appreciating you guys help with this
    Posted via the PriusChat mobile app.
     
  5. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
  6. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Don't think I mentioned this Toyota shop that checked this out left the inverter pump unplugged at the pump, I plugged it in it makes a noise like it's running but no action in the resivoir

    Posted via the PriusChat mobile app.
     
  7. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,747
    48,962
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    hmm, sounds okay then
     
  8. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Getting close to the problem I think, I have power going to the hv battery s relays with a volmeter 11.96 with button pushed, when I touch a test light to the same place I'm getting the 11.96 it drops to about 1.9 volts, does this power come from a relay or switch up front? , I did run another ground from the battery ground , no change
    Posted via the PriusChat mobile app.
     
  9. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,747
    48,962
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Not sure, I don’t have a schematic handy
     
    tallman likes this.
  10. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Additional codes IMG_20200126_120646.jpeg

    Posted via the PriusChat mobile app.
     
  11. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,747
    48,962
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    those can be looked up and troubleshot in the service manual
     
  12. dolj

    dolj Senior Member

    Joined:
    May 14, 2012
    7,501
    3,767
    0
    Location:
    Wellington, New Zealand
    Vehicle:
    2007 Prius
    Model:
    N/A
    The P0A0D tells you you have not installed the safety interlock correctly, or the wire that goes from the switch at the bottom of the interlock is not connected.

    Prius safety Interlock.jpg
     
    SFO likes this.
  13. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Checked interlock visual and with ohm meter, it's good

    Posted via the PriusChat mobile app.
     
  14. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Probably going to take apart interior and look for rodent damage , Toyota shop said they found rodent droppings

    Posted via the PriusChat mobile app.
     
    SFO likes this.
  15. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,747
    48,962
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    that sounds like a good idea. where's the main wiring harness, inside or out?
     
  16. dolj

    dolj Senior Member

    Joined:
    May 14, 2012
    7,501
    3,767
    0
    Location:
    Wellington, New Zealand
    Vehicle:
    2007 Prius
    Model:
    N/A
    It doesn't mean the plug is bad, it is not inserted correctly. Did you do all three steps as per the diagram in post #52? If so, the car does not detect it and warrants further investigation.
     
    SFO likes this.
  17. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,097
    5,809
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    There is a wire connector just to the rear of the HV Battery cooling fan that frequently has significant corrosion issues. If you remove the passenger side trunk trim panel to expose the cooling fan, I'm sure you'll see the connector I'm talking about. I've removed the connector in a couple cars and just spliced the wires to their counterparts. The connector in the below photos was one of the better ones I've seen.

    Connector by fan 1.JPG Connector by fan 2.JPG
     
    SFO likes this.
  18. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Looks to be under the plastic inside

    Posted via the PriusChat mobile app.
     
  19. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Yes did all three, and then took small white connector apart and checked for continuity from Safety switch it checked good so trouble may be farther forward

    Posted via the PriusChat mobile app.
     
  20. tallman

    tallman Junior Member

    Joined:
    Mar 13, 2016
    59
    11
    0
    Location:
    wv
    Vehicle:
    2007 Prius
    Model:
    IV
    Also will take other side apart check connection s and clean fan

    Posted via the PriusChat mobile app.