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My TSB EL010-04 Update Thread

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by efusco, Sep 18, 2004.

  1. woodworks

    woodworks New Member

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    I've posted this over in PriusOnline.com, so I apologize for the redundancy. But just in case there are those here who are considering having the TSB done, and DON'T frequent PriusOnline.com...

    I haven't read any other reports of my particular fuel gauge problem. But I have run out of gas twice since July. In both instances I had two bars on the gauge just before heading up a long uphill grade--on I-5 up the grapevine in So Cal. and up Siskiyou pass in No Cal. Both times the gauge quickly went from two bars to one bar, to blinking, to erratic surging accompanied by warning lights and the battery draining quicker than s--t through a goose. Fortunately I was able to coast to a stop in both cases onto a relatively level spot by the side of the freeway, and after a pause I was able to restart and drive a short way to the next off-ramp and into a gas station. Also in both cases the warning lights disappeared after a fill-up.

    My VIN number fell within the filler-tube only fix range and so I had the TSB performed last week. My dealer preordered the filler tube so the whole thing only took a couple of hours. I didn't have to worry about the key fob fiasco.

    Today I went up and over Siskiyou pass both ways after waiting for the gas gauge to get down to two bars. By the time I came back I had burned enough gas to get the gauge down to one bar--not yet at the blinking stage. But the decline from two bars to one was even and predictable. It's only one sample, so I suppose I shouldn't declare victory yet. But the TSB seems to have solved my car's particular problem. I give it a thumbs up!
     
  2. victor

    victor New Member

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    Maybe not specifically of help for this problem, but attached is instruction on how to program the SKS without the Toyota test equipment.

    HTML file in a zip archive.
     
  3. efusco

    efusco Moderator Emeritus
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    Thank you, Victor, for posting that here and elsewhere. I'm sorry that you decided to shut down your web site. I thought it was very good. It contained information found nowhere else on the internet and I had it bookmarked as an excellent resource for that information.

    I would applaud an effort to either resserct the site itself or to create an area here under the Knowledge Base section with a lot of the information you had on your site which you could oversee and update as necessary.
     
  4. victor

    victor New Member

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    Thanks for that!

    There were several reasons it went. The first was my other half complaining about the cost of the telecoms (Phone, ISDN, DSL and the internet server we had). She now complains she hasnt got E-mail any more. :roll: Women!

    Then I had had several negative comments along the line of "Why yet another Prius website? Use the Yahoo ones" etc. This was a bit annoying to say the least. I had wanted a site to European Prius owners. Most, if not all, of the non -yahoo sites are USA based, and we have different needs and concerns over here.

    Still, if no one wants it, why keep it?

    The info I have I am happy to burn onto CD and send to the Admins for use here if they want it.
     
  5. Bob Allen

    Bob Allen Captainbaba

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    Another hats off to Evan. I took HUMU in for his brain transplant and after reading the posts about not turning of the smart key system, I called the service department and related the message. I don't know if leaving it on did the trick, or if Evan's problem was unique to his car, but Igot HUMU back yesterday and he runs fine. I had three bars left on my fuel gauge and still managed to put nearly eight gallons in, which is all I used to be able to put in when the tank read empty. I assume they fixed the problem.
    Thanks Evan for your timely warning.
    Bob
     
  6. efusco

    efusco Moderator Emeritus
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    Mini-Update:

    6th bar dropped off today at 246 miles. 5th had been at ~214miles. I'm averaging 57.3mpg currently.

    Sure hope the bar loss thing slows soon. At this rate I'll be the same or worse off than I was prior to the TSB.
     
  7. daniel

    daniel Cat Lovers Against the Bomb

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    Many thanks, Evan, for all this information. I was going to go in and ask about having this work done, but now I think I might not. My Prius was built in December, so probably falls within replacement of both computer and filler pipe. But the only problem I have is not getting enough gas in when it says Add Gas. My gauge is relatively linear. So if I can figure out how much gas I really have in the tank, I can live just fine with it as it is. Or just continue to fill early and have that much more remaining in the tank when I fill.

    Besides, I don't think it's worth it to me if they want to keep my car for two weeks!
     
  8. ekc

    ekc New Member

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    What is TSB?
     
  9. efusco

    efusco Moderator Emeritus
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    <div class='quotetop'>QUOTE(ekc\";p=\"41859)</div>
    Technical Service Bulletin--a memo to the service dept.s about various problems and how to fix them. Not really recalls, only to be fixed if a customer reports a problem falling under the TSB.
     
  10. efusco

    efusco Moderator Emeritus
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    [align=center:8c09f15267]UPDATE #3 [/align:8c09f15267]

    Went in to have the new SKS (Smart Key System aka SS/SE) computer put in. They warned me it might take all day since they'd never done one before and I got a shuttle van ride to my wife's car to spend the day with.

    I went back at about the appointed time to find my Prius Tech, Mark, on the phone, head hung down. When he saw me just shook his head no. I knew it was bad, but briefly latched on to the hope that "No" just meant he wasn't quite done yet.

    When he got off the phone he said they got the computer installed with no problem at all, but that the computer and fobs would not communicate. He'd gotten a recommendation from KC to use a TSB, but it required a functioning/registered smart key so was, of course, no use at all. The folks in California told him that he needed to be using version 11.0 of the software in the scanner instead of the latest version 12.0!! That didn't seem to make any sense at all and going backward to an old version might cause all kinds of problems.

    My old key still starts the car when placed in the fob slot, the new keys do not do anything at all.

    I have a silver Corolla parked in the garage for the night. Supposed the the "Toyota People" are in Springfield right now and they hope to get them on the project tomorrow. Frankly, I'm dejected. I just did not think this would be a problem at all and clearly this is far far beyond any technical knowledge I have to even offer suggestions.

    I pray to hear good news tomorrow and will update soon.

    BTW, I haven't updated my guage function or fuel fill info post TSB for a while. So far the guage seems to be functioning exactly as it did prior to the TSB service. IOW, it is down to one bar 413 miles into the current tank when I've been getting 54.5mpg...should have only used 7.5gallons and I expect the thing to flash any moment.

    I filled the tank before the current with 7 miles on the last bar and only got 8 gallons in. I think I'm going to have to run this car 100 miles past the start of the last bar flashing to squeeze over 10 gallons in her.

    Now, that said, when I went on longer drives the guage seemed to drop more slowly (? more accurately?) and it may be more accurate under those conditions where it plays it safe (so to speak) when there are more frequent starts and stops since the efficiency is lower with the short trips....that is pure speculation.

    At this point I suggest that if you're on the fence about this that you not have the TSB done. That advice may change after a couple more tanks...we'll see.
     
  11. Frank Hudon

    Frank Hudon Senior Member

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    wow you get to have all the fun! dejected? we all knew that this car would have some technical glitches and it does. You have just been snagged and your feeling like a fish out of water, S**t happens and this is one of the smelly ones. If you would like I could tell you about a simple seal replacement that requires the removal of the transmission and partial dissasembly to do a simple 30 minute job. Total cost will probably be in the $900 to $1100 range. Yup it's a Toyota. These problems some times crop up. All you can do is Smile
     
  12. efusco

    efusco Moderator Emeritus
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    <div class='quotetop'>QUOTE(Frank Hudon\";p=\"43815)</div>
    Ok, maybe let down and disappointed is more like it. I've not complained (not too much anyway) about being SKS-less for the past 2 weeks, but secretly have really been anticipating getting it fixed and having my Prius back up to full operation mode.

    So it was pretty disappointing that it didn't happen, and then I get a Corolla. It's comfortable, about as roomy as the Prius (though less rear seat room), but jerky and handles poorly...and just ain't a Prius...
     
  13. Frank Hudon

    Frank Hudon Senior Member

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    Do you know that there are people who think the Corolla is a really great car! Can't figure out why I bought a Prius. Oh well if they never know, far be it for me to tell them!
     
  14. efusco

    efusco Moderator Emeritus
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    OMG!!!

    Service Mgr. just called, 3 days into my drop off to have the SKS fixed. Turns out that when I brought my Prius in for the Fuel Guage TSB and filler tube that the Service tech thought I needed new oscillators (the gizmos that sense for the smart key) put in....guess there's a TSB out there for that too. I have no idea why he thought that. I didn't know there was a TSB, I didn't have any problem with my SKS, and didn't ask that they fix it.

    So, apparently THAT's when the trouble started. Now, what's weird, is that they didn't tell me that the oscillator replacement failed when I came to pick up the car...they said it was ready...but clearly it was not.

    No telling what all is F'd up now!! :cussing: :cussing: :cussing:

    So this time around they put in a whole new SKS computer, I have, apparently, 2 new oscillators (inside and trunk), 2 old oscillators (the ones in the doors, 4 keys....I think the 2 newest keys start the car with the new SKS.

    Anyway, I'm going in at 5pm to pick up the car (returning the Corolla TRAC). Hopefully will get to talk to everyone and figure out what the hell happened. Supposedly sometime next week someone from KC will be able to come down and try to fix it, but the service mgr. can't get ahold of anyone at the moment to find out when. So, I'll have my SKS-less Prius back (better than the Corolla anyway), but still no solution and now even more questions than I started with.

    Has ANYONE heard about an Oscillator TSB???
     
  15. efusco

    efusco Moderator Emeritus
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    TSB EL 010-04 = Fuel Combination meter &/or Fuel Filler Tube

    TSB EL 001-04 = Mobil 1 SpeedPass interference/ replacement of Inside and Trunk Oscillator and 2 transmitters (smart key fobs).

    My service tech, somehow, ordered both of these TSBs ( I can only assume that happened accidentally b/c the numbers are so close). I didn't need the second one and didn't know about it and hadn't asked to have it done.

    Still, my VIN fell within the range and it happened and SHOULD have worked...right?! When I picked up my car after the original warranty work I had no idea the second TSB had been performed. I was also given back only my old key... NOT the 2 new transmitters.

    NOW I think the problem may be that the only real problem "May" have been that they didn't give me the new transmitters. They hadn't thought of that until I pointed out the discrepancy on the TSB paperwork.

    I have my car back. I have 4 transmitters. All 4 will start the car with the key in the slot. Only 1 will remotely lock/unlock the car. None work as smart keys.

    They're going to call me Monday IF they can find the transmitters that they were supposed to give me with the new oscillators.

    A comedy of errors.
     
  16. Frank Hudon

    Frank Hudon Senior Member

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    No No a horror show of errors. no comedy in this story! So what have we learned
    1)talk to the Prius tech and explain only one TSB at a visit.
    2)fuel gauge TSB is an iffy thing to undertake
    3) Mister Guinea Pig can attest to the frustration of no SE-SS (SKS) system once you come to depend on it.
    4)I'm now rethinking my idea of the transponder inserted in my scrotum! as always being "onboard"!
     
  17. efusco

    efusco Moderator Emeritus
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    Yea, that's all I did, just the one...somehow that got screwed up too.

    I'd still say "a little risky"...for the most part the reports have been good.

    You said it bro'

    But....why??
     
  18. Frank Hudon

    Frank Hudon Senior Member

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    if you have to ask why, your too close to the OR.
     
  19. efusco

    efusco Moderator Emeritus
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    I may be an idiot.... :oops: :bootyshake:
    :stupid:

    Ok, so it's raining today and I was fumbling with my keys and umbrella since my SKS has been broken (as above)...right!

    Well, after using the remote to unlock my car I accidently touched the black button on the handle and the doors locked. I said to me..."me, isn't that black button only supposed to work if the SKS is working?" I responded, "I think you're right, me, why not try unlocking with the SKS?" Me said, "OK"

    And what do you know, the door unlocked just like it should with the SKS!! Did it just start working on it's own after all the BS I've gone through and frustration the service tech went through trying to get this thing going?? The big test was to try to start with the SKS....no dice. Ok, just dumb luck on the door, right?

    But WAIT!!! That's not all....On the way home I thought, Ok, they did that TSB EL 100-04 that replaced the inside and trunk oscillators for the SKS that I didn't ask them to do. What if it's just those oscillators that aren't connected or something. So, when I got home I tried the trunk...sure enough, it worked!!!

    So I know the following:
    1)SKS computer is working
    2)Driver, Passenger (I presume, should check to be sure), and trunk oscillators are working with the SKS.

    THUS;
    The Inside oscillator must be the only real problem!!! I best it is either not connected properly OR it is malfunctioning. Once I get that fixed I should be able to get the other 3 keys to work (none of which do anything but allow me to start the car when put in the slot...they won't even work as remote door lock/unlocks at the moment).

    I have an appt. to go in tomorrow at 10am, but obviously it'll be for a bit of a different purpose and with a HIGH probability of a satisfactory result.

    Update: Gene (the Service Mgr.) called while I was typing this...he says they knew that it was just the inside oscillator but that the ouside ones worked fine (weird they didn't share that with me), but the tech people have "already checked that" and don't think it's a problem with the oscillator itself, that it's the programming....I do not know what to think now. Logic tells me it's the inside oscillator that's f'd up, but this system is complicated and there may be more to the algorhythm that I don't understand.

    I'll post an update tomorrow after that effort.
     
  20. JHartman

    JHartman New Member

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    Evan, your a true "Prius Pioneer"!