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P0118 after head gasket replacement and full engine coolant change

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by anonymous, Nov 19, 2019.

  1. anonymous

    anonymous Member

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    After changing the head gasket and changing all the engine coolant in the process, now I'm stuck with a P0118 "Engine Coolant Temperature Sensor 1 Circuit High". The sensor is plugged in of course but it always immediately returns when clearing codes. I sprayed some brake cleaner into its connectors and they look fine. Freeze frame shows sensor reports -40 degrees.

    But the thing is, when I unplug the sensor, the red temperature light illumates on the dash. If the circuit is open then how would it be any different than when it's unplugged?

    Do you think the sensor is bad? How could the sensor just go bad like that?
     
  2. anonymous

    anonymous Member

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    I tried shorting the pins for the sensor but didn't get P0117 :confused:
     
  3. Mendel Leisk

    Mendel Leisk Senior Member

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    Here's a test procedure for it:
     
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  4. anonymous

    anonymous Member

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    Thanks; I also found this manual which is more relevant:
    https://attachments.priuschat.com/attachment-files/2018/04/144922_P0115P0117P0118.pdf

    This is a bizarre issue :confused:
    I used an alligator clip to connect the pins together on the harness end; theoretically this should trigger a P0117, but it doesn't. (IIRC last time I shorted the pins, clearing the codes immediately threw P0118 again.) Temperature light illuminates with this short circuit or with a complete open circuit, but does not illuminate when the sensor is plugged in.

    Using the manual I tried checking for continuity from the ECM connector, but I cannot seem to get any continuity between THW/THW and ETHW/E2. The only thing I get is ~1450kOhms between ETHW and either pin on the sensor connector, but that probably means nothing. :confused:
     
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  5. anonymous

    anonymous Member

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    IMG_7931.jpg

    facepalm.png

    (There is another coolant temperature sensor in the head that I forgot to plug in. :rolleyes: (I was looking at the one on the coolant hose))
     
  6. Mendel Leisk

    Mendel Leisk Senior Member

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    Ah, the little white connector? I didn't peek at the spoiler.m

    Still haven't.
     
  7. anonymous

    anonymous Member

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    Yeah, open the spoiler; I thought it was the temperature sensor on the coolant hose above the EGR cooler that was causing the problem, but actually it's the temperature sensor in the engine head that I completely forgot about.
     
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