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Poll: Are Prius brakes a problem?

Discussion in 'Gen 3 Prius Main Forum' started by bwilson4web, Jan 1, 2010.

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Experience with Prius braking

Poll closed Jan 15, 2010.
  1. 2010 Prius - have one and no brake issue (one answer)

    33.3%
  2. 2010 Prius - about once per month (first answer)

    13.5%
  3. 2010 Prius - about once per week

    7.0%
  4. 2010 Prius - about once per day or trip

    2.9%
  5. 2010 Prius - scary, safety issue (second answer)

    10.5%
  6. 2010 Prius - can live with it

    14.0%
  7. 2010 Prius - no big deal, not a risk

    17.0%
  8. 2004-09 Prius - have one and no brake issue (one answer)

    14.0%
  9. 2004-09 Prius - about once per month (first answer)

    5.3%
  10. 2004-09 Prius - about once per week

    1.2%
  11. 2004-09 Prius - about once per day or trip

    1.8%
  12. 2004-09 Prius - scary, safety issue (second answer)

    0 vote(s)
    0.0%
  13. 2004-09 Prius - can live with it

    3.5%
  14. 2004-09 Prius - no big deal, not a risk

    14.0%
Multiple votes are allowed.
  1. E-GINO

    E-GINO Active Member

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    During my two first weeks of Prius ownership I already experimented this phenomena four times. Unfortunately, here in Rome due to heavy rain and bad maintenance we are plenty of potholes in the streets. Besides, I've got the 17” wheels, that probably does not help. When I experimented the so called "brake loss", I felt that just pressing hard the pedal would have stopped quickly the car, if needed. So it did not worry me much, although I would have preferred a smoother brake, of course.
    Regards
    Igino
     
  2. bwilson4web

    bwilson4web BMW i3 and Model 3

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    I tried repeatedly to replicate the problem by stopping from 50 mph and letting the right side drift off onto a rough shoulder ... nothing. The closest I can come to is a single pothole with about 2-3" dip and it is over before anything really happens.

    I have some left over 1" PVC pipe. I'll see if I can rig up a ladder-like device to replicate the problem. But this also begs the question: Should the road be resurfaced anyway?

    The ZVW30 Prius may be sensitive but it could be just the canary in the mine to a road works problem.

    PRELIMINARY RESULTS

    Column 1 Column 2 Column 3 Column 4 Column 5 Column 6 Column 7
    0 2010 Prius - have one and no brake issue (one answer) 32 32 65% 49 total 2010
    1 2010 Prius - about once per month (first answer) 8 17 35%
    2 2010 Prius - about once per week 7
    3 2010 Prius - about once per day or trip 2
    4
    5 2010 Prius - scary safety issue (second answer) 7 34 21%
    6 2010 Prius - can live with it 8 24%
    7 2010 Prius - no big deal not a risk 19 56%
    8
    9 2004-09 Prius - have one and no brake issue (one answer) 14 14 67% 21 total 2004-09
    10 2004-09 Prius - about once per month (first answer) 5 7 33%
    11 2004-09 Prius - about once per week 1
    12 2004-09 Prius - about once per day or trip 1
    13
    14 2004-09 Prius - scary safety issue (second answer) 0 19 0%
    15 2004-09 Prius - can live with it 3 16%
    16 2004-09 Prius - no big deal not a risk 16 84%
    This is preliminary data with too few samples to draw any strong conclusions.

    From this initial data, it looks like:

    • 2 to 1 ratio of 'is not a problem' vs 'experiencing' regardless of NHW20 or ZVW30
    • ZVW30 appears to have a more pronounced effect, seems riskier than NHW20

    Bob Wilson
     
  3. dogfriend

    dogfriend Human - Animal Hybrid

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    Because I understand what is happening and it only happens with light to moderate braking force (when the car is using regenerative braking) and the car senses that it may need to use ABS. That is the condition when this transition occurs. It doesn't happen during panic braking, it doesn't happen during higher speed braking (because you are already using partial or full friction braking). It only happens during a switch from full regenerative braking to full friction braking.

    Here is the explanation for what is happening from another thread:

    http://priuschat.com/forums/gen-iii...0-felt-brake-cut-out-thing-3.html#post1010260

     
  4. GeoDesign

    GeoDesign Who, Where, What, Why ?

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    I'm certianly for toyota looking into this or any third party for that matter. I agree as well that my terminology in stating the loss of braking to be a sensation is incorrect. I will agree that the sensation of no braking is because indeed, for that instance, there is no braking.

    What I am saying is that I believe this to be a byproduct of design. The Prius has many systems that work in various combinations. Re-gen braking, standard braking, VSC, ABS,etc. In the right conditons the transition from re-gen to standard brakes, the on set of VSC, ABS or what ever, may not be as seamless as we would like.

    When braking re-gen is the first system to engage. When you hit loose, broken or uneven pavement and a tire loses contact with the road it will decelerate faster then the tire in contact. At this point the VSC stops re-gen braking which allows both front wheels to equalize there speed. This is where we notice the loss of braking feel. The sensation if you will, because in fact, at that moment in time, there is no braking. Once the wheel speeds equalizes then the standard brakes engage. If ABS engages (which only works with the standard brakes) we don't notice the braking loss because ABS only releases the brake on the wheel that decelerates the fastest. The purpose behind all this is to maintian steering control which is normally lost in a skid.

    These transitions have to exist for all these systems to function together. For me, I am satisfied that a safety issue is not present because although it may feel scary, the prius stops quick and stable no matter how hard I try to make it do other wise.

    I'm sure there are other cars out there that stop faster them the Prius but I only have the Corolla at my disposal to compare it to. And with that I must say that my wifes Corolla with ABS and the Prius sure made me feel much safer then the 04 Corolla with out ABS did.

    The issue for me is can Toyota make these transitions less noticeable. If we could not feel this happen then we would not be debating the issue.
     
  5. DetPrius

    DetPrius Active Member

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    I went out to my local "rough road patch" to recreate the problem and take a picture. I went over the spot around 8 times, and recreated the problem 3 times. There was quite a bit of traffic so I was limited on what I could do and I realize this is far from a scientific study.

    I tried with varying levels of regen braking and it _seems_ that it occurred when the HSI bar was around the middle of the CHG area. I did varying levels of braking pressure, all within the CHG area, and it never did it near either end of the CHG area, as it always occurred in the middle area.

    I, and others familiar with this spot, aim to put a tire over the manhole covers, as the rough area is to the left of the manhole covers. To recreate the problem, I aimed right for the rough area.
     

    Attached Files:

  6. duraace

    duraace New Member

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    I think all 2010 Prius's will exhibit the same error on the same spot in the road, using the same amount of breaking and speed. I believe it's a software bug in the breaking logic. It's the same software in all vehicles.
     
  7. fuzzy1

    fuzzy1 Senior Member

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    I voted 'about once per month' (really twice in six months), and 'not a risk'. But see below ...

    The 44 foot comment I saw was not a 'report', but rather a 'prediction' under a certain circumstance and speed. I had to challenge it as not being important, because it involved light braking with an intended braking distance approaching 1000 feet. Anyone intending to stop shorter would skip regen, going directly to friction braking. So far, I've seen no reports of this happening during friction mode.
    This is always a possibility, leaving me with some uncertainty that I'm experiencing the same thing.
     
  8. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Excellent! This is what we need and now it begins to make sense.

    The photo shows a tire track revealing a 'gap' after each bump. This suggests it is not the surface as much as the tire(s) being airborne. Also, you've quantified the amount of regeneration needed, the "middle" of the regen scale.

    The first step in diagnosing an intermittent problem is to reproduce it at will ... so it can be reproduced by others. Then we can vary the independent variables: speed, drop, regeneration. With engineering units, we quantify what causes a problem.

    You've done good!

    Bob Wilson
     
  9. cycledrum

    cycledrum PSOCSOASP

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    On rare occasion, my 2009 brakes might be a little grabby backing out of the garage, but other than that, the brakes are totally normal.

    I enjoy the electric regenerative sound when slowing or stopping.
     
  10. DetPrius

    DetPrius Active Member

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    I forgot to mention that I was passing that rough patch at around 20 MPH when attempting to recreate the issue. Again, nothing scientific here and it was difficult to control speed and other factors such as amount of regen due to traffic conditions.
     
  11. bighouse

    bighouse Active Member

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    Dang, that's one messed up roadbed! But, I looked at the photo and have some questions as to what I'm looking at.

    1. How do you know which "tire tracks" were made by the Prius and which were not.
    2. The only track I can see that shows "gaps" is the dark thin skid mark. I'm not a forensic scientist, but I would think rubber marks like that can only be left behind if rubber is abraded on the surface of the pavement by the rubber wearing off as it frictionally moves against the pavement surface, as in SKIDDING or BURNING RUBBER. I would think the Prius ABS would prevent said skidding. Also, if this IS from skidding, the gaps would also be caused by the tire returning to normal "rolling" behavior and not by being airborn.

    Let's not jump to some conclusion from one photo that's difficult to read let alone interpret the results from.
     
  12. GeoDesign

    GeoDesign Who, Where, What, Why ?

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  13. bighouse

    bighouse Active Member

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    GeoDesign,

    I get your frustration and concern. I think this is all the more reason why Toyota needs to act quickly on the matter and either state that everything is as designed and users just need to be aware of the loss of pedal pressure/braking sensation or they need to find an adjustment they can make to make this sensation/effect go away for all Prius cars. My dealer certainly never told me about this issue. Nor have I read anything about it in the Prius manual.
     
  14. GeoDesign

    GeoDesign Who, Where, What, Why ?

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    This forum debate sorta reminds me of the Old Salem Witch Hunt.

    If your not Christian! You must be a Witch! Let's burn you at the Stake. :eek:

    If you don't agree with us your not a Christian! You must be a Witch! Let's burn you at the Stake!:eek:

    The action wasn't Christian like! You must be a Witch! Let's burn you at the Stake!:eek:
     
  15. bwilson4web

    bwilson4web BMW i3 and Model 3

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    We don't care as the tire track gives us a clue about the surface of the road bed for a recent tire. Any tire would do.
    Possible or perhaps the tire ran through a recent 'road patch' from a pot hole and picked up a coating. The mechanism is less important than seeing the gap at the 'bump.'
    Correct! It takes replication of the result by a 3d party and I think I know where I can get the materials needed.

    Bob Wilson
     
  16. bwilson4web

    bwilson4web BMW i3 and Model 3

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    I follow "Prius accident" and "Prius crash" and other than the original MSNBC article and couple of 'copy cats,' I'm not seeing a big deal. As for taking things out of context or making a 'mountain out of a mole hill,' the ignorance of others should not keep us from seeking the facts and data.

    Bob Wilson
     
  17. qbee42

    qbee42 My other car is a boat

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    Or from burning Witches! BURN THE WITCHES, I SAY!!!

    :D

    Tom
     
  18. going red baby!

    going red baby! still a n00b

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    Well no, that's quite a sweeping generalization and I for one can guarantee you that it is inaccurate. I have felt this about four times, all while going slow and braking while going over a small bump or pot hole. The first time it was over a small bump caused by a tree root and it was positioned shortly before an intersection that I was approaching, hence the slow speed and light breaking.


    Nope. My four instances happened in sunny SoCal weather.


    It's not about it feeling the same each time you brake, it's about not having a disconcerting sensation that the brakes failed for a second or that you are accelerating instead of braking. I am grateful that I had read about it before it happened to me since I could just think "oh, that's what they were talking about" instead of possibly panicking as some might do if they aren't familiar with it.

    I think Toyota needs to address this issue. One shouldn't have the sensation of acceleration while braking, which is what it feels like even if it's an illusion. Personally I don't feel necessarily unsafe, but like I said, if this happens to someone who is completely unaware of it they could think they were stepping on the gas and move their foot off the brake thinking they aren't on it and perhaps get in an accident. There are a lot of nervous drivers without this, I wouldn't want to have one of them behind me when this happens to them.

    p.s. I voted twice for the second part because I didn't feel there was an answer for me. I don't really feel unsafe for myself as driver, but I think Toyota should address this as I do not think it is normal and should be this way. I don't trust that if it happens to someone behind me they won't react in a manner that would cause them to hit me.
     
  19. going red baby!

    going red baby! still a n00b

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    What about the Warlocks? Men get away with everything. :rant:
     
  20. bwilson4web

    bwilson4web BMW i3 and Model 3

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    It sounds like there are specific locations where this problem occurs with some reliability. The two early photos of the road bed are helpful. Since there may be a 'profile' involved, photos where light or water (aka., rain) gives a clue about the shape of the road bed would be especially useful. DO NOT PLAY TAG IN TRAFFIC but a profile could be significant.

    It would be useful if geographic location of these spots are identified ... enough to bring up a Google Map or Google Earth location. We'll share that information so others who may live in the area could try to replicate the problem with their Prius. IF there is an occasion to test the spot with another vehicle, Prius or other, let us know.

    As we get further into diagnosis, I'll eventually ask those most effected to provide additional details:
    • movie of other traffic passing through these locations - the camera needs to be on a steady object or tripod. By tracking the wheel-centers of traffic passing through the spot, we can measure dY and dX from a frame-by-frame analysis. We may need movies of several cars if the frame rate is too low. A bicyclist passing over the spot would be great.
    I don't want to neglect the NHW20 but the counts are pretty thin. Still, they can help as we look for reproducible patterns. The scientific method is not fast but it has a certain inevitability of outcome.

    Thanks,
    Bob Wilson