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Prius 2008 - P0171, P3190, P0A0F : Next steps?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by BDenis, Jan 25, 2022.

  1. BDenis

    BDenis New Member

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    Here is my story:

    Last summer I got my muffler replaced, including the exhaust manifold. The catalytic convertor is the original, and has not been changed. To do the work my mechanic had to temporary remove the O2 sensor. When he put it back, that triggered the check engine light. To solve that, he installed a new one that I bought from Amazon. At that point the car was running fine, with no more check engine light. This repair may have nothing to do with the rest below but maybe it has, that's why I started my story with it.

    About a month later, we were on a day trip for an outdoor activity when the first event happened. After driving for about an hour on a flat highway, we then went on a road with some hills. Not long after that the car lost a lot of power and the red triangle of death & check engine light appeared for the first time. We just stopped the car and wait for about 30 min. At that moment, the hybrid battery indicator had only 2 bars left. We were able to restart the car and go back home. I was very smooth on the accelerator to be sure we would make it without another issue. Following that event, I dug in this forum to see what I could do. I bought an ODB reader and installed Dr Prius and Car Scanner apps on my Iphone to get the diagnostic codes. Next, I've done those recommended things:

    1- Test the hybrid battery with Dr. Prius. No problem found. I retested it quite a few times since and it still shows an excellent condition.
    2- Clean the hybrid battery fan.
    3- Check my 12v battery (yellow top): excellent condition too.
    4- Clean the throttle body.
    5- Change the MAF sensor and clean the air filter assembly.

    For about the next 2 months, I got no issue so I thought I had solved the problem. Then the problem happened a second time, with a similar scenario: after driving for about 1 hour on the highway and then driving on a hilly road, the car loss power and the red triangle and check engine light appeared, with the P0171, P3190, P0A0F code. We just parked the car safely and when we used it about 4 hours later, everything was fine. The check engine light was still on but there was no more red triangle and we went back home without any issue. This happened again a few weeks later almost at the same place, that is, just leaving the highway to get on a hilly road. To tell you the truth, I didn't get at that moment the red triangle, just the P0171 & P3190. I was able to get to my destination but at low speed, with I would say less than 50% of power transmitted from the engine (ICE) to the wheels. So the ICE was still working. In fact it was revolving at very high RPM. The accelerator pedal was to the floor for about 20 minutes, but at least I arrived at destination. The next morning, everything was fine! No more issues.

    Because my Prius was about to hit the 200k miles, I decided to get these maintenance works done, hoping that one of them would solve the issue. Most of them were done by my local mechanic.

    - new spark plugs
    - new PCV valves
    - new accessory belt
    - new engine water pump
    - new radiator + new cooling fluid
    - new inverter pump (installed by the dealership)+ new cooling fluid
    - new transmission fluid (done by the dealership)

    But the issue (red triangle P0171, P3190, P0A0) came back again, twice in the las week. This time I was on a flat road. Each time I had to stop the car for a few minutes to get back the ICE power. The red triangle stayed on but the car did not show a power loss. It behaved normally. It seems to me that the engine has to warm up before the issue arises. Note that when the issue appears, it drains the hybrid battery. It's not the other way around.

    I finally when to the Toyota dealership. They charged me 100$, to tell me that it would take them 8 hours of work to check all the possible trouble area associated with the P3190 code. That's about 1000$, just to find the source of the issue. Then, I would have to pay for repair itself.

    Capture d’écran, le 2022-01-25 à 17.25.03.png

    Any suggestion is welcome about the source of the problem, or the next steps.

    Thanks! (from a demoralized Prius owner..)

    PS1: I'm hoping to keep my Prius for another 2-3 years. We do about 5-8 k miles max per year now. As other old Prius, it drinks oil but it is manageable (one quarter between the 6-month interval oil change).

    PS2: here are some screenshots from the Car Scan app. I can get more information if needed
    IMG_9035.PNG
    IMG_9063.PNG

    IMG_9064.PNG
    IMG_9067.PNG

    IMG_9066.PNG
    IMG_9065.PNG
     
  2. SFO

    SFO Senior Member

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    Welcome to PriusChat!!
    Was that the downstream oxygen sensor, and did you purchase an OEM/Toyota or Denso sensor?

    At 200k, you should consider replacing the upstream A/F sensor (Toyota/Denso only), as they don't last forever.

    Your Long and Short fuel trims are quite high, this could be your sensor. You might try adding some PEA to the gas tank to clean things up.
    Hopefully you didn't purchase these online as well. There are plenty of counterfeit plugs (and other parts) these days, best to shop local.

    FYI : you're moderated until you've posted 5 times.
     
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  3. JC91006

    JC91006 Senior Member

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    There have been other posts that have mentioned the upstream sensor to cause issues with poor power. Did you replace that? If you did, hopefully you used the correct Denso part. I don’t think the downstream sensor would affect your power
     
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  4. BDenis

    BDenis New Member

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    Thanks guys for your comments. As I wrote in my first paragraph of my post, the upstream sensor was changed. Because the OEM was backorder for 2 weeks at that time, I bought this make on Amazon: Amrxuts 89467-470010 upstream Lamdba, and got it installed the day after by my mechanics. I think the first thing I'll do now is to ask my mechanic to replace it with an OEM or Denso. The new MAF sensor that I install myself was a Denso though.
     
  5. BDenis

    BDenis New Member

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    I've just checked again my Car Scanner app for short and long term fuel % trims after a 15 min drive, during which, by the way, I had no power issue. At 1200-2500 RPMs, I still get -21% for the short term and +44% for the long term. Also my MPG is very bad since a few days, about 20 MPGs on the highway and about 10 MPGs in town. Are these observations consistent with a bad upstream A/F sensor, which would send a wrong 'lean' signal to increase the fuel richness of the mixture?
     
  6. SFO

    SFO Senior Member

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    Wasn't actually sure if you've been step by step through the workups for your reported codes (DTCs). Below are said workups :

    Here is the workup for DTC P0171 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/Repair%20Manual/04pruisr/05/2054m/cip0171.pdf

    Here is the workup for DTC P3190 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/Repair%20Manual/04pruisr/05/2054m/cip3190a.pdf

    DTC P0A0F has five (5) associated INFs (aka subcodes or detailed codes), knowing an INF for a related DTC may help in diagnosing the problem while saving effort or money. Many will use techstream on a windows device (or emulate) to retrieve the INF/subcode.

    Here is one of the workups for DTC P0A0F with an INF of 238 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/repair%20manual/04pruisr/05/21bpm/0a0f238.pdf
    Must've missed the upstream part, but now we know.
    Given the fuel trims, DTC P0171, and the installed aftermarket A/F sensor, then replacing with a quality A/F would be my first thought.

    Some here have successfully used aftermarket sensors, but they rarely report back with a part # that worked for any length of time.
     
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  7. mr_guy_mann

    mr_guy_mann Senior Member

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    I would focus on the P0171 code- that is likely what is causing the other codes as well.

    Now for a quick tutorial. The ECM uses input from several sensors (MAF, ECT, APP, RPM, etc) to determine what base fuel amount to inject for operating conditions at that moment. If the fuel pump and injectors work as they should (and engine is mechanically sound), then the actual air-fuel mixture in the cylinder should be close to what the engineers want.

    But lots of things can cause the mixture to be off, so there's some form of sensor in the exhaust to measure the mixture after combustion. A narrow band oxygen or Lambda sensor can only read mixtures very close to 14.7:1, while an Air-Fuel sensor can read a broader range of mixtures (maybe 12:1 to 16:1 or more). Most cars use an A/F sensor "upstream" of the catalytic converter as primary fuel control. The "downstream" oxygen sensor after cat is mostly used to monitor cat function (it can also be used to tweak mixture under some circumstances).

    Based on those sensor readings, the ECM can determine if it needs to add more fuel (a positive fuel trim) or remove fuel (a negative fuel trim). 0% would be no correction needed. Short Term Fuel Trim is a direct response to the A/F sensor. If STFT gets too far from 0, then Long Term Fuel Trim steps in to bring STFT back. LTFT values are saved in memory. ST + LT = total trim.

    Now, there are a couple things that stand out on the freeze frame data that you posted. First is the very high fuel trim values (that's what triggered the code after all). Those are in response to the voltage reading from the A/F (S1) sensor. The scantool shows about 3.3V at 14.7:1, it goes lower when it's rich, and higher when lean - your capture shows 3.6V.

    The interesting part is the reading from the S2 downstream oxygen sensor, 0.95V. That's filthy pig rich. Which contradicts the A/F readings. Combine that with the low mpg, recent install of no-name A/F, and other codes; your "new" sensor is lying.

    I think that putting in a genuine OE or Denso sensor will fix things up. Hopefully this hasn't gone on long enough that it's plugged the cat with soot.

    Posted via the PriusChat mobile app.
     
  8. ChapmanF

    ChapmanF Senior Member

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    Mm, yeah, good catch, seems likely to me.

    Sometimes filthy pig rich just turns the catalytic converter into a nice afterburner for all that extra fuel, and melts its honeycomb into a big lump.

    Gotta love an OBD-II app that shows throttle positions to fifteen significant figures. I wonder how long before the accessories market has a "super-high-precision throttle body" for sale to make use of such precise positioning!
     
  9. Kzado

    Kzado Junior Member

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    I am happy to see this post, unhappy for your misfortune but happy to find something just like my last winter... Although I have the added bonus that I got LPG (GPL) installed also... the funny part: the car runs smooth on LPG, and grumpy on gasoline.
    From seeing those numbers in the freeze frame, I see lots of similarities to mine especially in the winter during cold starts.
    added bonus: I don't understand much about engines, I don't speak much Polish, my mechanic is a gearbox specialist not much into engines too and doesn't speak english, Dealership doesn't really appreciate the LPG installation and also not much english speakers too (except the sales people)

    @BDenis don't be demoralized, did it finally got fixed and giving you joys? I got my prius 2005 since 2018 (already jumped the ODO barrier 299999km to 0) and I am pretty you're gone be very happy with yours :)

    Regarding this app Car Scanner, I also use it and this dashboard version looks really interesting although it gave a bit work to organize:
    dashboard Car Scanner2.jpg dashboard Car Scanner1.jpg

    I have all the summer to find out someone (Polish workshop) that is brave enough to check it because during winter it gets really ugly, just during warm up xD

    btw... thank you guys for the great community :)