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Prius HSD transplant

Discussion in 'Gen 2 Prius Main Forum' started by miscrms, Jul 14, 2014.

  1. miscrms

    miscrms Plug Envious Member

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    There have been a number of threads over the years about the idea of transplanting the Prius drive system into various other vehicles, but this blog details the first time I've ever seen anyone actually pull it off! The project to transplant the complete HSD system from a wrecked Prius into a Sandrail was taken on over several years by the Hybrid Automotive Technology classes at Northwestern Michigan College.

    [​IMG]
    Pretty Cool! And what an awesome way to really learn how the system and its components really work.

    Hybrid Technology: A Unique Off Road Project

    Rob
     
    robert mencl and tanglefoot like this.
  2. bisco

    bisco cookie crumbler

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    wow, that is sweet!
     
  3. xliderider

    xliderider Senior Member

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    Where did they put the traction battery? :confused:

    Is that it in the front, the orange box?

    SCH-I535
     
  4. lopezjm2001

    lopezjm2001 Senior Member

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    How about converting it to a plug-in?
     
  5. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    The Power train is from a wrecked 2004, the Plug Ins did not come out until 2012. I bet the 2004 parts are cheaper.
     
  6. miscrms

    miscrms Plug Envious Member

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    Yup, traction battery is right up in the front. One of the goals they mentioned was to have all of the components of the system clearly visible / accessible for future class use.
     
  7. jdcollins5

    jdcollins5 Senior Member

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    Now that is cool ! What good use of a wrecked Prius and what a good instructional tool.

    I know the students love driving it around campus.
     
  8. Patrick Wong

    Patrick Wong DIY Enthusiast

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    This is cool.

    I am wondering whether all electronics were transplanted or not. For example, the body ECU, immobilizer ECU, steering ECU, air conditioning amplifier. There's not much point to those for a very light vehicle with no doors, hatch or hood - but it would be hard to get the hybrid vehicle ECU and skid control ECU to work well without being able to communicate with some of those ECUs. And the car has so much open air space that it is unclear where all the electronics would fit, not to mention the 12V battery.

    I am also wondering how the brakes work, whether all four wheels have hydraulic brakes installed, and how well the regen braking works when it is on the rear axle vs. front. Most braking load is done by the front wheels, so it may be weird to have the rear wheels playing that role.

    Finally, it is not obvious where the engine/transaxle coolant radiator and cooling fan are located.
     
  9. tanglefoot

    tanglefoot Whee!

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    It looks like the radiator is behind the passenger seat.

    I bet the rear-wheel regen works just fine. On a sand rail, there is a considerable rearward weight bias. The front brakes are often individual-wheel cutting brakes, used mostly for steering--they don't have much ability to slow the vehicle, since the front ends are so light.

    I don't see rotors or drums on the front wheels of this one, so maybe they're doing all the braking in back.
     
    #9 tanglefoot, Jul 16, 2014
    Last edited: Jul 16, 2014
  10. usbseawolf2000

    usbseawolf2000 HSD PhD

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    What's the MPG like?