1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Question on P0420 error code

Discussion in 'Gen 3 Prius Technical Discussion' started by likearaptor, Jul 10, 2021.

  1. likearaptor

    likearaptor Junior Member

    Joined:
    May 3, 2015
    36
    14
    0
    Location:
    Idaho
    Vehicle:
    2009 Prius
    Model:
    II


    I've had a 2010 that has been throwing the P0420 code. I haven't done much troubleshooting yet but one thing I've noticed is after sitting in the car for 10 minutes with the engine running I have a strong smell of gas or exhaust inside the cabin. Is this tied to the EGR system? I've looked at some posts but didn't see anything about a smell inside the car

    SM-T970 ?
     
  2. Raytheeagle

    Raytheeagle Senior Member

    Joined:
    Jul 1, 2016
    11,251
    15,476
    0
    Location:
    Bay Area, California
    Vehicle:
    2019 Prius Prime
    Model:
    Prime Plus
    How many miles on your Prius?

    Does your Prius consume oil?

    Ever done any work to the egr circuit?
     
  3. likearaptor

    likearaptor Junior Member

    Joined:
    May 3, 2015
    36
    14
    0
    Location:
    Idaho
    Vehicle:
    2009 Prius
    Model:
    II
    So it has 187,200 but the person who I got the car from replaced the engine in January with one from Japan JDM. From the 9,000 miles so far doesn't seem to be using oil from the changes I've done.

    SM-T970 ?
     
  4. likearaptor

    likearaptor Junior Member

    Joined:
    May 3, 2015
    36
    14
    0
    Location:
    Idaho
    Vehicle:
    2009 Prius
    Model:
    II
    I'm not sure what was done with the EGR but the previous engine failed due to a blown head gasket

    SM-T970 ?
     
  5. likearaptor

    likearaptor Junior Member

    Joined:
    May 3, 2015
    36
    14
    0
    Location:
    Idaho
    Vehicle:
    2009 Prius
    Model:
    II
    I was planning on taking it to the dealer next week if I couldn't figure it out before then.

    SM-T970 ?
     
  6. Raytheeagle

    Raytheeagle Senior Member

    Joined:
    Jul 1, 2016
    11,251
    15,476
    0
    Location:
    Bay Area, California
    Vehicle:
    2019 Prius Prime
    Model:
    Prime Plus
    So there's a new engine in the mix:cool:.

    How long have you owned it and how many miles have you put on it since the engine swap :whistle:?

    There could be multiple factors at play;).

    Good luck and keep us posted(y).
     
  7. likearaptor

    likearaptor Junior Member

    Joined:
    May 3, 2015
    36
    14
    0
    Location:
    Idaho
    Vehicle:
    2009 Prius
    Model:
    II
    I've owned it since January and put 9,7000 miles. They did the engine swap right before I bought it

    SM-T970 ?
     
  8. mr_guy_mann

    mr_guy_mann Senior Member

    Joined:
    Sep 3, 2020
    3,241
    1,351
    0
    Location:
    NJ-USA
    Vehicle:
    2006 Prius
    Model:
    Four
    First thing I would do is inspect the exhaust system for any leaks. Could have loose connections or failed gasket that was related to the engine replacement- such as the EGR system, or the exhaust manifold to catalyst connection. Any leak "upstream" of the (post catalyst) oxygen sensor can/will skew the cat monitor test.

    If there are NO leaks then you have to get further into monitoring fuel trims and Air/Fuel and oxygen sensor operation. See the factory service manual for more details.

    Posted via the PriusChat mobile app.
     
  9. likearaptor

    likearaptor Junior Member

    Joined:
    May 3, 2015
    36
    14
    0
    Location:
    Idaho
    Vehicle:
    2009 Prius
    Model:
    II
    So here's the latest update. I put it up on a lift and it appears to be leaking exhaust at the exhaust manifold gasket or the ring gasket right in the other end of the manifold going into the pipe.

    The dealer quoted me $900 to replace the exhaust manifold gasket because Toyota recommends a lot of other parts to be replaced at the same time, multiple gaskets, screw posts, etc.

    Since the engine was replaced right before I bought it I'm going to go cheaper for now and just replace the two gaskets at a local muffler shop this week. I'm pretty sure their three hours to replace both will be a bit cheaper.

    Hopefully the code goes away after that :)

    I've noticed the exhaust smell/leak only happens when the engine is cool and it's cooler outside. Once I've been on the freeway and driving a lot I can sit in a parking lot with the engine in and not smell anything. So I'm pretty sure it's a gasket issue.

    SM-T970 ?
     
  10. mr_guy_mann

    mr_guy_mann Senior Member

    Joined:
    Sep 3, 2020
    3,241
    1,351
    0
    Location:
    NJ-USA
    Vehicle:
    2006 Prius
    Model:
    Four
    Fix the leaks and see what you have. It's fairly common for a (minor) exhaust leak to be less noticeable as the engine heats up- things expand some so the gap is smaller, and the engine is "cleaner" than when it starts cold (less smelly).

    Posted via the PriusChat mobile app.
     
  11. likearaptor

    likearaptor Junior Member

    Joined:
    May 3, 2015
    36
    14
    0
    Location:
    Idaho
    Vehicle:
    2009 Prius
    Model:
    II
    Sorry for the delay, so after having someone at an exhaust shop look at it for a couple of days, they found the leak was coming from one of the spark plugs. It wasn't tightened like it should so when it was cool it would leak out more and as it heated up it seemed to be more tight and not leak as much. Ihad them replace the spark plugs and coil and I haven't had any smells coming into the cabin.

    I cleared the codes and after a week a saw my check engine light come on but I haven't checked to see if it is the same code. I hope to do that tomorrow.

    I wouldn't have checked the spark plug after replacing the other gaskets but Iguess they have tools to help them find leaks.

    SM-T970 ?
     
  12. tony_2018

    tony_2018 Member

    Joined:
    Jun 12, 2019
    204
    58
    0
    Location:
    78717
    Vehicle:
    2012 Prius
    Model:
    IV
    I would pull the code to see what it is. Also I'd clean the EGR and add an oil catch can.