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The Prius doesn't heat up fast enough, time for an engine block heater!

Discussion in 'Gen 3 Prius Accessories and Modifications' started by FireEngineer, Jul 13, 2009.

  1. FireEngineer

    FireEngineer Active Member

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    During my city commutes I've noticed that the Gen III doesn't warm up any faster than a Gen II. With morning ambient in the mid-sixties the Prius doesn't get to the 157F stage 4 until 4 miles into my 14 mile commute. Doesn't open the thermostat until almost 11 miles into the commute. And I have noticed that there are times the engine will cool enough to affect MPG. So it's time to install an engine block heater in the 2010.

    To give the first 2010 install a proper intro, I'll do it at Hybridfest/GreenDrive Expo. Anyone who is going is welcome to come have a look, even crawl under the car (up on ramps). And for those people with cameras, please come and snap away, I need the pictures for the write up of how to do it. Most likely it will be done Saturday, so plan ahead.

    Wayne
     
  2. Gadgetdad

    Gadgetdad New Member

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    Wayne, what is it like installing the heater on the Gen 3? I did my '07 with no problem, but curious if the task is easier or much different on the new Prius.

    Anybody with some pictures or experience installing the EBH yet?

    Lee
     
  3. Radon

    Radon New Member

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    Is the fuel loss that much greater than the power of a block heater all evening?
     
  4. fuzzy1

    fuzzy1 Senior Member

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    Don't run the block heater all evening. Set it on a timer to start warming two or three hours before you intend to drive it.
     
  5. FireEngineer

    FireEngineer Active Member

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    It looks like it could be easier, I'll let everyone know after this weekend.

    Wayne
     
  6. FireEngineer

    FireEngineer Active Member

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    From this morning;

    Miles Temp MPG
    .5 121 24
    1 130 35
    1.5 141 39
    2 150 42.6
    2.5 157 40.2
    3 154 48.5
    3.5 155 50.2
    4 166 51.4
    4.5 164 54
    5 170 57.7
    5.5 172 60.5
    6 175 60.8
    6.5 175 64
    7 175 64.1

    Ambient was 66F, roads were wet as it just finished raining as I left for work. Final segment was 16.7 miles / temp 191F / 70.8 MPG / Average. speed 18 MPH.

    After the engine reached thermostat opening at about 184F/9miles the engine did not shut off for a glide, but stayed on for a good 1/2 mile glide for some reason. If I would start out at 110 with a EBH then I would have reached 157F within 1 mile or less and 184F before 3 miles.

    Wayne
     
  7. JRitt

    JRitt Bio-Medical Equip. Tech

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    Engine block heaters have a thermostat in them to keep the block warmed to 45deg F so on a 65deg day its not going to do anything. It should really help on those days of 32deg or less
     
  8. JimboK

    JimboK One owner, low mileage

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    Not the Prius EBH. Most of us who have it use it year round to improve fuel economy. I can expect a block temperature of 140F starting out on a summer morning after 3 hours pre-heating.

    And with all respect, since you're new in these parts, Wayne is regarded by many as the PriusChat authority on Prius block heaters.
     
  9. JRitt

    JRitt Bio-Medical Equip. Tech

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    I didn't realize the Prius heater was different in that respect. I lived in Alaska for many years and never saw a block heater W/O a thermostat.
    I found the specs and saw my mistake. It regulates at 45deg C (~113def F) not 45 deg F.
     
  10. donee

    donee New Member

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    Hi Wayne,

    Are you using any grill blocking on the new Prius ?
     
  11. bruceha_2000

    bruceha_2000 Senior Member

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    So much for the exhaust heat going back to the block to heat it faster. :( Sounds like we need the coolant thermos and the exhaust recirc AND active coolant temp based grill blocking. It really makes no sense that people have to burn electricity to heat the block so they can burn less gasoline simply because there is 'cold' air passing by the engine, especially in the summer.

    63F air blowing through the engine compartment at speed is NOT helpful in getting/keeping the block at temp. Makes one wonder if the Toyota design guys live in Death Valley. Solar cooling yes, grill blocking no.

    Are you listening Toyota? ACTIVE COOLANT TEMP BASED GRILL BLOCKING. If you can't manage that, how about a PHEV Prius with 40 miles EV at 65 MPH so we can keep the ICE off in the first place.
     
  12. FireEngineer

    FireEngineer Active Member

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    Not yet, but I'm getting tempted.

    Wayne
     
  13. FireEngineer

    FireEngineer Active Member

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    Well Engine Block Heater installed, future thread for that. Results first use after a 6 hour preheat. Outside temp was 60F, battery SOC 3 bars, starting engine temp was 148F. After starting the car I went to unplug and put away the cord, total of about 30 seconds. The car didn't start the engine warm up!! Only after I started to drive did the engine kick in and go through a stage I warm-up cycle which seemed a bit shorter. The temp went down to 125F and then back up to 139F when the engine finished it's warm-up. Results below can be compared to the results from a few posts back, remember the outside temp was about 6F colder.

    Miles Temp MPG

    .5 / 157 / 25
    1 / 159 / 42
    1.5 / 168 / 46.9
    2 / 166 / 57.7
    2.5 / 175 / 56.4
    3 / 170 / 65.7
    3.5 / 173 / 69
    4 / 177 / 68.2
    4.5 / 184 / 67.4
    5 / 184 / 69.4
    5.5 / 186 / 69.9
    6 / 181 / 75.6
    6.5 / 182 / 75.8
    7 / 186 / 76.7

    Final results when parking 16.6 miles, 177F temp, 85.1 MPG, 18 MPH average, SOC 2 bars (never went above 3). Interesting note, the ScanGage MPG was 71.7 for the trip.

    Wayne
     
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  14. HTMLSpinnr

    HTMLSpinnr Super Moderator
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    Wayne, on really hot days in Phoenix, I either see very short start up or none at all if I've driven at all within the last 3-4 hours.
     
  15. FireEngineer

    FireEngineer Active Member

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    Rick, after 3-4 hours in our 75F ambient the block temp is back below 100F. If you want to ship that heat here for Christmas, I'll ship some snow your way.

    Wayne
     
  16. Gadgetdad

    Gadgetdad New Member

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    So Wayne, tell us about the install of the EBH! Or am I missing a thread?

    Lee:cool:
     
  17. FireEngineer

    FireEngineer Active Member

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    Your not missing anything, I'm missing a few photos from Hobbit who took some pics why I left some DNA on my car. I will say it is easier to reach the hole on the engine block, but harder to put the heater in the hole.

    Wayne
     
  18. hobbit

    hobbit Senior Member

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    I just got home from the rest of that whole roadtrip, pix soon..
    .
    _H*
     
  19. WienerMobile

    WienerMobile Junior Member

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    I bought a 2010 Prius 2 weeks ago, did the grill blocking, and have ordered a block heater. Since I'm in the energy efficiency biz, I decided to do some calculations on the tradeoffs between gasoline savings and electrical consumption.

    First, a carbon dioxide (CO2) comparison: For every kilowatt-hour (kWh) of electricity consumed, approximately 2 lbs. of CO2 is emitted. (specific to Madison, WI, but most of the upper midwest has a similar emission rate, being roughly 2/3 coal-fired). Every gallon of gasoline consumed emits about 20 lbs. of CO2. Thus, I'd have to save about .1 gallons of gasoline for every kWh used to break even (on CO2) by using a block heater.

    The Toyota block heater is rated at 400 watts. I assume the heater will run continuously if I put it on a timer to start heating 3 hours before I leave for work. 400 watts x 3hours = 1.2kWh. I'll verify the kWh consumption w/ a portable watthour meter once the block heater is installed.

    Second, an economic comparison: 1.2 kWh costs about 14 cents at the local rate of 12 cents per kWh. Gasoline is about $2.65/gal. on 29Dec09. I'd have to save a little over .05 gallons of gasoline to break even at today's gasoline prices.

    Since my daily commute is less than 3 miles each way, From Wayne's data (see below - thanks, Wayne!) it looks like the block heater may not be a winner for reducing emissions *or* saving money commuting. However, I'm going to do it anyway in the hope that for slightly longer trips the gasoline savings will be larger.

    Jon
    (who buys 100% green power, but that's a separate discussion)

     
  20. seegarman

    seegarman Junior Member

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    Wayne, I finished the installation per your instructions/pictures and it worked out fine, thanks.

    I would like to use the block heater without having to open and close the hood every time. Have you tried a solution like installing an external plug mounted underneath the bumper or in the fog light panel? For a simple fix, I could extend the existing plug out the lower grill or one of the lower shroud openings too.