1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Transmission Leak - Not the axle seal

Discussion in 'Gen 2 Prius Main Forum' started by Andrew Pierce, Aug 14, 2020.

  1. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    Hi everyone,

    New to this forum and so thankful for the wealth of knowledge here. I searched and read through hours of posts last night and was not able to find anything that related, so thought I would start a new post.

    I have a 2008 Prius with 137K miles, not a thing wrong with it other than the transmission just started to leak. It is coming from the very common spot near the drivers side front tire...however it is not the transaxle seal. That was replaced in February and my mechanic just looked it over and confirmed it was not coming from there. He said "I wish it was the seal, but unfortunately this leak is coming from the top of the transmission, towards the rear end almost near the pan."

    He said there is no way to know exactly what is leaking without taking it out, which is obviously expensive.

    But wondering if anyone has any thoughts or experience with a leak like this.

    Also wondering if there are any thoughts to just swapping out a salvaged trans if they have to take it out anyway, to inspect where the leak is coming from (found a 80K salvaged one for $400 with limited warranty).

    To recap:
    • Confirmed that this is trans fluid and not coolant
    • Not a transaxle seal leak
    • Leak is coming from top rear side of the trans, near the "pan" (which I am not too sure what he means...there is no trans fluid pan on the 2008).
    Thanks in advance for any help! I appreciate this site and everyone's contributions.
     
  2. cthindi

    cthindi Member

    Joined:
    May 8, 2009
    177
    85
    0
    Location:
    Connecticut
    Vehicle:
    2005 Prius
    Model:
    N/A
    Conventional transmissions have a pan at the bottom. This pan can be easily replaced if it gets damaged. Prius Transaxle is in a die cast case. Back in 2012 I had an accident when I hit a large rock present in the roadway, which cracked this case. That caused the oil leakage for me. I had to replace the transaxle.

    I do not think there are any places other than fill plug, drain plug or the shaft seal where the oil could leak from.

    BTW please make sure the salvage transmission has has electrical cables attached. Transmission I believe has 1 foot or so of bright orange cables coming out of it. When I replaced the transmission, couple of salvage transmissions with low mileage and in apparently good condition, had cables cut where they come out of the housing. Fortunately the third transmission was fine and I have since added 200K miles on that one.
     
    Andrew Pierce likes this.
  3. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,891
    4,416
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Sure sound like a weird place for a trans to leak? Can you get a camera into that spot to inspect for cracks/damage?
     
    Andrew Pierce likes this.
  4. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    Great idea, please excuse this terrible quality here. I couldn't tell what I the camera was pointed at.

    I am going to try again tomorrow with two phones, see if I can set one up as a remote camera and other one as the monitor, so I can see what the heck I am pointing it at.

    I tried to follow the leak trail up to the top of what I think is the transmission.
     
  5. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,891
    4,416
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Can't view you photo for some reason?
     
  6. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    I took it to a new mechanic to get a second opinion and it the leak is coming from the top of the case. Either the top back of the transaxle case or a shift control actuator. Unfortunately, there is no way of knowing for sure until they get in there and remove everything. He isn't willing to do it, and I could not find an independent shop that is willing...all reccommended I bring it to a Dealer, which is going to make this a real expensive project with their labor rates. Might be time to trade it in...which seems like such a shame. It has less than 140K miles, but at this point the repair estimates are anywhere from $1100 to $3000, from the dealer.
     
  7. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,891
    4,416
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    How have your attempts to measure the amount that's leaking going?

    If this was my car I'd make a bunch of specialized cleaning tools and get everything as clean as possible in there so I can better monitor the status of the leak over time... I'd also try to see if there's any possible way to make some custom sockets or wrenches that fit in there to slightly tighten everything after the cleaning.

    Then I'd keep track of it and add fluid as needed and get on with my life and not worry about it until it gets worse. At this point its simply too minor of an issue to spend money on.
     
  8. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    Thank you, this is helpful! I appreciate it.

    Just came back from the Toyota dealer today and they said $4,700 for a new transmission....so yeah, not going to to that. They didn't even want to entertain the idea of replacing a seal or cover. Just siad "nope, transmission is shot...you need a new one." This car drives fine and so far nothing is slipping.

    I have been putting cardboard under it every time I get home and it seems to have a few drops after sitting warm. Like the amount of 3-4 eye drops.

    It does seem to do it more when it is really warm and humid. Some days nothing at all.

    As long as I keep fluid in it, I should be ok until it really starts steadily flowing out...no? We really only use this car to run around town and commute to work (10 miles each way).

    It is a bit of a chore to jack up the car enough to get under there (and level it) to check the fluid level, but worth it at $4,700 quote. If anyone has any tips or trips on how to make it easier, please let me know. It would be nice to add on some sort of dipstick that came up to the engine!

    Thanks again for the advice.
     
  9. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,891
    4,416
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    At this point, now that you confirmed you're going to work on this rather than let some crazy people drain your bank account to "fix" it... Buy a 32mm socket and a high powered magnet and attach that to the drain bolt. Then run the car to the extent that everything stays in place and remove it and change the fluid and see if any metal fragments show up. It's not likely, but good to rule that out. Then use the hose-funnel refill method and refill with fresh fluid and do the cleaning I mentioned in previous post... Because the leak is at the top and we still haven't lost the function of gravity in 2020 this leak is nominal... Of course there's still more than a few months left in 2020 and if gravity stops working It's not like I'm going to actually be suprised. Lol... 2020 might not ever end, or so it seems...
     
    Andrew Pierce likes this.
  10. edthefox5

    edthefox5 Senior Member

    Joined:
    Jul 25, 2007
    10,096
    4,795
    0
    Location:
    Clearwater, Florida
    Vehicle:
    2007 Prius
    Model:
    Two
    missing big part of the story here.

    In your first post what seal was replaced on the trans?
    There’s only one your able to rep,ace without taking the trans out and that’s the cv joint diff seal.

    And what does the sentence “ very common place for a leak mean.?

    If the trans was serviced and the fluid replaced it may have been grossly over filled. Hard to do but.....

    The trans has a vent at top by the end where it meets the engine
    And it may be coming out of the vent. You can see it from the top of the engine.

    Get the trans fluid serviced again. But not by the guy who did it last.

    Best way to refill is make the car level and then with fill hole open snake a thin flexible funnel from the top of the engine into the side of the trans and put no more than 4 quarts of TOYOTA WS FLUID IN.

    But Doesn’t really matter if level or not if you only install 4 quarts.anything more it will blow out of the vent I would imagine.

    I have replaced the trans fluid on mine in my driveway 3 times by just jacking up the front way high and installed 4 quarts.

    150000 miles later trans still runs perfect and never a leak.

    Good luck.
     
    Andrew Pierce likes this.
  11. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,891
    4,416
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Sure hope this is the problem...
     
  12. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    Sorry about that, I meant the left axle seal was replaced. Drivers side. It is also common to see a drip come form there, because of this. I have ready many posts that have a leak in this same area.
     
  13. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    To further clarify, when the drivers side axle seal is shot, it is somewhat common and that would then have the leak in this same spot. Sorry, I realize this was poorly described in my orginal post.

    Thank you for all the input, I do appreciate it!

    I think edthefox5 has a really smart idea, to check the transaxle breather plug. It could be overfull and coming out of there, which is about where this leak is coming from. I also think it is possible for that breather to get gunked up over the years and not allow the pressure to be regulated properly, so maybe that could be a cause of it leaking from there too...too much pressure from a being gunked up. Either way, this is a great lead and I will report back what I find.

    The only issue I may run into is this breather is located under the inverter, which can be a little intimidating to remove.
     
    edthefox5 and PriusCamper like this.
  14. edthefox5

    edthefox5 Senior Member

    Joined:
    Jul 25, 2007
    10,096
    4,795
    0
    Location:
    Clearwater, Florida
    Vehicle:
    2007 Prius
    Model:
    Two
    And still no mileage.

    The drain bolt already has a magnet on the end of it.

    Are you sure it’s not dripping out of that diff seal? That’s somewhat common after an inner cv joint replacement. Joint Goes bad and beats the %&$ out the diff gear and seal.
    Sometimes difficult to replace that seal without Toyota ss tool.

    Just get the trans fluid changed and wherever you bring it bring them 4 quarts of Toyota WS fluid.

    See how it does after that.
     
    #14 edthefox5, Aug 27, 2020
    Last edited: Aug 27, 2020
    Andrew Pierce likes this.
  15. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,891
    4,416
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    And get it all cleaned up so you can be visually certain that the problem is continuing or has gone away.
     
    Andrew Pierce likes this.
  16. Georgios

    Georgios Member

    Joined:
    Feb 6, 2018
    126
    85
    0
    Location:
    Chicago
    Vehicle:
    2008 Prius
    Model:
    ----USA----
    What if you open the fill plug of the transmission and try to add oil and see how much it will take. Doing this you will be sure it is low on WS oil and how much low. If you drain it and refill it would have no benefit for you if the current fliud is fresh.
     
    Andrew Pierce likes this.
  17. edthefox5

    edthefox5 Senior Member

    Joined:
    Jul 25, 2007
    10,096
    4,795
    0
    Location:
    Clearwater, Florida
    Vehicle:
    2007 Prius
    Model:
    Two
  18. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    Just checked it after jacking up and leveling on stands. It is full! This leak is a few drops after running each time, over the last 3 weeks (as far as I can tell). I did find a Hybrid specialist in Vermont, that is not a dealer, and dropping it off with them to just have one last look before I officially just start ignoring it and carry on with my life :)

    This mechanic was super helpful over the phone and braced me for the worst. If by some chance it does need a new transaxle/transmission, he has several salvaged ones and can install for well below half of what the dealer quoted.

    Either way, I will report back what they find. Thanks for all your help.
     
    Georgios and PriusCamper like this.
  19. Andrew Pierce

    Andrew Pierce Junior Member

    Joined:
    Aug 13, 2020
    21
    16
    0
    Location:
    Vermont
    Vehicle:
    2008 Prius
    Model:
    Base
    No update yet from the hybrid specialist I am taking this to, still waiting for a good time to send it in (it’s about 2 hours away from me). However I was able to lift up the whole front end over the weekend and cleaned it up a bit. Here is a photo of where I believe it is leaking from. It looks like a black plastic cover over something on the upper back end (towards the driverside) of the transaxle. I cannot find out what part of the transaxle this is. If anyone has a good diagram with key parts identified, I’d appreciate it.
    37E9C896-447E-4B78-B7A0-BC2A2B442252.jpeg 75155D07-7CD8-47B6-8A93-D9F6C01C7D17.jpeg
     
  20. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    10,891
    4,416
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Try webber auto on you tube... He takes all this stuff apart and the footage will help you know how this spot relates to greater system, if at all...

    And methinks you went down the rabbit hole on this one a little hard... It's just a leak... But on the other hand this stuff is interesting/stimulating for me to watch and learn more as you find your way thru it, so thank you.
     
    Georgios and Andrew Pierce like this.