1. Attachments are working again! Check out this thread for more details and to report any other bugs.

[WARNING] Running out of gas (Gen III)

Discussion in 'Gen 3 Prius Main Forum' started by bwilson4web, Jun 26, 2009.

  1. xs650

    xs650 Senior Member

    Joined:
    Jul 2, 2010
    4,539
    1,433
    9
    Location:
    Northern California
    Vehicle:
    2010 Prius
    Model:
    II
    Bob, Would you elaborate on what happened at 185 seconds? Was the the IC stopping because of running out of fuel or just a normal ICE stop?

    Was the ICE start at 205 seconds automatic or did you have to tell it to restart?

    Have you had problems getting the engine restarted once you added fuel after any of your 4 run to exhaustion tests?

    XS650
     
  2. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,224
    15,440
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    The chart will help:
    [​IMG]
    It was normal. I was coming up on a red light at the intersection and it didn't change as fast as I was hoping. Then it did and I resumed speed.

    It was normal restart. The light turned green just as I was coming to a dead stop.

    No problems and in fact after I coasted to a complete stop, I tried one restart without adding gas and the engine ran for a few seconds before I shut it down. It is a flat area so I suspect the normal vibration from rolling 'pooled' whatever gas was still in the car to the pump pickup. I then added the 1 gallon and drove directly to my regular Shell station to fillup.

    I was expecting the ICE to stop anywhere after 120 miles and was surprised it went 134.4. The variability on when 'tank flash' begins explains how this might happen.

    Bob Wilson
     
    1 person likes this.
  3. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,224
    15,440
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    SUCCESS!

    All arrows in the "Energy Monitor" display disappear when the ICE finally runs out of gas. This is not an optimum solution such as raising "Check Engine" but it is better than nothing. When it happens, the driver now has the traction battery and EV to find a safe place to park and refuel. Lesson learned:
    When driving on 'flashing fuel' indicator, switch the display to "Energy Monitor" and look for all arrows to disappear. The only power remaining is the traction battery that can haul the car to a safe place.
    This was my 5th running out of gas event. Now that I know how to do it safely, I can safely continue my gasoline power studies for the 1.8L Prius.

    Bob Wilson
     
    1 person likes this.
  4. Teakwood

    Teakwood Member

    Joined:
    Jun 23, 2010
    491
    73
    0
    Location:
    New Mexico
    Vehicle:
    2010 Prius
    Model:
    II
    If you are dumb enough to deliberately ignore the clear warnings on the dash board and run out of gas more than once, you desrve what you get.
    :wacko:
     
  5. GBC_Texas_Prius

    Joined:
    Mar 28, 2010
    218
    38
    0
    Location:
    gbc texas
    Vehicle:
    2010 Prius
    Model:
    III
    But if you only run out of gas once, you can't graph it.

    I enjoy BW's graphs even though I can't imagine anyone associated with Toyota engineering being more than mildly amused.
     
  6. Paul58

    Paul58 Mileage Miser

    Joined:
    Jul 31, 2010
    1,126
    125
    3
    Location:
    Atlanta
    Vehicle:
    2010 Prius
    Model:
    III
    It's called an experiment... He's gathering data to formulate a conclusion... It takes more than once to establish a base line and examine the variables...

    Do not try this at home if you don't understand basic science... :D

    BTW, I find this data very helpful, and I'm glad Bob is gathering this data and sharing it with us. I feel much more confident in how my Prius operates and can plan a safe course of action should I ever find my self in a situation where I am extremely low on fuel and unfamiliar with where the nearest gas station may be. Knowledge is power if used wisely...
     
  7. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,224
    15,440
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    Thanks Paul,

    This was burning off the last of the Shell 87, E10 so my spare can had straight gas, 91 octane. I then drove to another straight gas station and filled up with 93 octane, straight gas:

    • filled: 11.491 gal at pump
    • added: 1 gal to reach gas station
    • after fuel out: 22.7 mi., 62.1 MPG
    • fuel burned to reach gas station: 0.366 gal
    • tank capacity: 11.491 + 1.000 - 0.366 ~= 12.125 gal.
    This tank capacity is consistent with the earlier, fuel exhaustion tests.

    I did a practice, hill-climb test using Shell 87, E10 which helped me figure out how to handle the subsequent tests. I'm out to map 1.8L Prius, maximum power from a standing start (see Gen III 2010 Prius Fuel Economy.) Just a quick refresher:

    Bob Wilson
     
  8. pEEf

    pEEf Engineer - EV nut

    Joined:
    Sep 23, 2010
    720
    576
    3
    Location:
    Berkeley, CA
    Vehicle:
    2008 Prius
    Model:
    N/A
    The Power steering fault light is reasonable. Looking at your graph, the DC-DC converter went offline which caused the voltage to fall on the 12V bus. The PS ECU likely detected that it had insufficient energy available for full PS function and set the LED.

    I'm amazed that you have no other indication, and this to me is a serious problem! I would expect that we get a christmas tree as soon as the ECM detects engine stall just as in the Previous models.

    Bob, can you try this:

    While at home, Set the car up so you can pull power to the fuel pump and then do a force charge. What happens the engine dies? This should be a safer experiment, and you'll be able to pay attention to more parameters rather than trying to drive. You will also be able to hear the engine better.

    If the car doesn't give you any indication of problems and just loses power, I consider that a safety issue. If this is true, and not just something weird on just Bob's car, I think Toyota needs to consider a software change.

    People, this isn't just about running out of gas. I've read page after page of all the silly arguments in this thread tying to get to the useful information, and it wasn't fun. Keep in mind if you end up with a tank of bad gas, or some other problem out of your control (such as a failed fuel pump) this same thing could happen to you, NO MATTER HOW CAREFUL YOU ARE!

    I for one, applaud Bob's effort and his willingness to experiment on his own new Prius, as well as at significant risk. I would prefer him to gather data as I've outlined above while motionless in his driveway instead of on a public road, but I think this work is very important.

    I think it's downright negligent of Toyota to implement this "silent death" system. All other cars on the road typically get a "christmas tree" when their engines die, and at the very least we should have this in the Prius as well, even if there's no EV capability.

    I cannot find any valid reason for Toyota to inhibit EV mode when the ICE dies, as the Battery ECU will not allow the battery to come to any harm. It would run the SOC down to the minimum safe value just as in the Gen2 and the Hybrid ECU would shut you down. People used this "feature" in the 52mph EV mode "hack" which I personally think is dangerous. Maybe this is why Toyota disabled EV mode at ICE fail. Still, if this is true, it's throwing the baby out with the bath water, and it could very well be your baby if you happen to end up with bathwater in your fuel on some busy road!!!
     
    dhanson865 likes this.
  9. rrolff

    rrolff Prius Surgeon

    Joined:
    Aug 19, 2009
    1,610
    246
    0
    Location:
    So Cal
    Vehicle:
    2010 Prius
    Model:
    III
    I've 'tried'' it twice.

    First time in hilly conditions, plenty of time to pull over.

    Second, on a downhill, got a good .4 miles - silent running - then at stop light, surprisingly, EV allowed me to limp in to the corner gas station. So I am guessing it is not always black and white (meaning - sometimes EV will allow a bit more movement)...
     
  10. fuzzy1

    fuzzy1 Senior Member

    Joined:
    Feb 26, 2009
    17,182
    10,087
    90
    Location:
    Western Washington
    Vehicle:
    Other Hybrid
    Model:
    N/A
    Bob brings more useful data to PC than the vast vast majority of other participants. I enjoy seeing how he is going about getting that data.
     
  11. sedanet49

    sedanet49 New Member

    Joined:
    Oct 20, 2010
    2
    0
    0
    Location:
    Northborough, MA
    Vehicle:
    2010 Prius
    Model:
    I
    Re: [WARNING] Running out of gas

    I have found that there are almost 3 gallons of gas left in my Prius 1 tank after the single beep [can they spare it?] that indicates that the bottom rectangle on the gas gauge is blinking. That means about 25% of the tank's capacity remains [11.9 gallons capacity].[This car has so many beeps of various pitches and intensities, and all they can give us as a low gas warning is one little peep??!! Give me a break!]

    Why can't they design this low gas indicator to let us know when, say, one gallon is left?? One of the things that I hoped would be an improvement over my Avalon was fewer stops for refueling. This idiotic system forces me to refuel as often as I did with the Avalon, it doesn't even have the back-up fuel warning as the Avalon did.

    What were they thinking? Is there something wrong with my gas gauge? A major pain, but thankfully the only one I can find!



     
  12. F8L

    F8L Protecting Habitat & AG Lands

    Joined:
    Aug 14, 2006
    19,011
    4,080
    50
    Location:
    Grass Valley, CA.
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    Re: [WARNING] Running out of gas

    Do you have trouble reading the fuel level gauge? Why do you need a beep at all?

    More fuel equals more weight so the fuel tank was sized appropriately for the car. Most people are fine with a 400-500mile range between fueling sessions. Did you really sign up just to complain about this range between refueling? :rolleyes:

    A major pain? I'd hate to see how you react when a real life trial pops up in your life....
     
    2 people like this.
  13. fuzzy1

    fuzzy1 Senior Member

    Joined:
    Feb 26, 2009
    17,182
    10,087
    90
    Location:
    Western Washington
    Vehicle:
    Other Hybrid
    Model:
    N/A
    Re: [WARNING] Running out of gas

    If any low gas indicator is provided, it needs to trigger with enough warning to reliably get to the next open gas station.

    In some of the places I drive, 1 gallon is insufficient for me. Even 2 gallons would be on the hairy edge for some of the anti-hypermilers in ideal weather, let alone foul weather.
    This car's fuel range is somewhat better than my best previous car, and far superior to all the rest of them.
     
  14. Michaelvickdog123

    Michaelvickdog123 New Member

    Joined:
    Aug 3, 2010
    332
    21
    0
    Location:
    US
    Vehicle:
    2010 Prius
    Model:
    IV
    Bob,

    You seem to be the rersident expert here on taking the gas all the way to empty. So my question is, as it relates only to the G3:

    - When you get down to one bar on the dispaly, and it begins to blink (is this what you mean by "flash"?), does one have approximately 1.8-2.1 gallons reamining in the tank, and, all that amount is available to run the ICE?

    One time I took it down to one bar, and it began to flash...I then looked at the read out to see how many "miles until empty", it read something under 10 miles. I was a bit surprised by that, and had thought that once the bar started to blink/flash, you still had about 2 gallons remaining.

    Can you shed some light on this apparent discrepancy between what I thought was remaining, and what the readout displayed.

    Thanks.
     
  15. xs650

    xs650 Senior Member

    Joined:
    Jul 2, 2010
    4,539
    1,433
    9
    Location:
    Northern California
    Vehicle:
    2010 Prius
    Model:
    II
    I'm not Bob but have been making observations on guage/warning readings near empty.

    First, a little tech...

    According to the shop manual, the only fuel level sensor is a conventional float operated variable resistor in the fuel tank. Gauge bar count, start of lowest gauge bar flashing and miles to empty are all computer generated indications of the computer reading that the variable resistor and precessing the results.

    Bar count appears to change fairly quickly based on changes going around corners, on hills and stopping, so there is little electrical or computer damping there.

    When the lowest bar starts to flash, if it was started by going around a corner, operating on a steep hill, etc, will often stop flashing after 10 minutes or so of gentle driving, so I have concluded that the flash/ no flash condition has more damping (takes longer to change under variable operating conditions).

    The miles to empty reading seems to be fairly oblivious to changes in gradient, corners, etc so it seems to be very well damped compared to bar count or start of flashing.

    On my Gen3, If I am driving gently and steadily, the bar flash has started at 20 miles to empty the 3 times that I have observed it.

    When I fill at start of flash/20 miles to empty the car takes about 9.6 gallons so it looks like I have very close to 2 gallons left at 0 miles to empty.

    Just remember, the 0 miles to empty is based on a well damped gas gauge (but it's still just an old fashioned gas gauge sender interpreted by a computer) and there could be any amount of gas left in the tank that Toyota's design goals and manufacturing tolerances allow. So far, people that have been paying attention and measuring carefully tend to have right around 2 gallons left when they hit 0 miles to empty.
     
  16. Michaelvickdog123

    Michaelvickdog123 New Member

    Joined:
    Aug 3, 2010
    332
    21
    0
    Location:
    US
    Vehicle:
    2010 Prius
    Model:
    IV

    Exactly what I was looking for! Thanks. :rockon:
     
  17. Old Drum

    Old Drum New Member

    Joined:
    May 29, 2010
    61
    14
    0
    Location:
    Warrensburg, MO
    Vehicle:
    2010 Prius
    Model:
    II
    For the past several months, I've been making a trip of 480-490 miles between fueling.

    Usually I have zero bars when I refuel. I have never put more than 9.8 gallons in.
     
  18. Skoorbmax

    Skoorbmax Senior Member

    Joined:
    Mar 19, 2010
    2,641
    264
    0
    Location:
    Western NY
    Vehicle:
    2010 Prius
    Model:
    II
    I've found as have others that if we pretty much drain it down to not many miles estimated range yet we'll only get in around high 9's, so with the 11.9 gallon tank assuming it can use it all one would assume two gallons or 100 miles once one hits 0. And apparently that's what the data show. To be SUPER SAFE do not drive more than 50 miles after you hit 0. It's a heck of a buffer, actually.
     
  19. fuzzy1

    fuzzy1 Senior Member

    Joined:
    Feb 26, 2009
    17,182
    10,087
    90
    Location:
    Western Washington
    Vehicle:
    Other Hybrid
    Model:
    N/A
    Super safe?

    While 50 miles is safe enough for most of us most of the time, didn't one of our GenIII readers run dry a mere 7 miles after DTE read 0?
     
  20. sedanet49

    sedanet49 New Member

    Joined:
    Oct 20, 2010
    2
    0
    0
    Location:
    Northborough, MA
    Vehicle:
    2010 Prius
    Model:
    I
    Re: [WARNING] Running out of gas

    Actually I do have trouble reading it....the display is barely visible with my sunglasses! But that's not the point...The point is that the low gas display triggers long before it needs to! I ran a test...put 2.5 gals in a can and let her run out of gas. I poured in the 2.5 gals and still the little rectangle was blinking!
    I don't need that many miles to find a gas station at 50 mpg.


    I didn't sign up just to complain about this; I wanted to find out if my gauge was defective or poorly calibrated. Has anyone talked to Toyota about this?

    Thanks for the warm welcome to the Forum!!! :)