1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Why is there a separate charger electronics?

Discussion in 'EV (Electric Vehicle) Discussion' started by bwilson4web, Nov 20, 2017.

  1. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,159
    15,407
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    I've been wondering why there are separate charging electronics to connect to the grid when the motor power electronics have a similar capability, AC-to-DC and DC-to-AC, at higher power levels than the typical 120/210-240 VAC grid voltage?

    The only justification I can come up with is the electrical grid is a noisy place and a separate, single-phase charger would minimize the risk to the three phase motor power electronics. Since lightning is a major grid risk, we lost a TV 15 years ago after a nearby lightning strike, are there any reports of losing charger electronics during a lightning storm?

    The advantage of using the motor power electronics is it becomes a natural grid-to-car, two-way, converter. With a proper, high speed, transfer switch (disconnects house from grid during outage,) the car could keep the house powered during a power outage. Those of us with plug-in hybrids could sustain the charge and house power using the engine powered generator.

    Thanks,
    Bob Wilson
     
  2. Trollbait

    Trollbait It's a D&D thing

    Joined:
    Feb 7, 2006
    21,750
    11,328
    0
    Location:
    eastern Pennsylvania
    Vehicle:
    Other Non-Hybrid
    The potential risks with the grid would seem to be reasonable justification. Loss of the stand alone charger won't strand the car.

    There is also the safety issues with a parked electric car to consider. Most plug in layouts are FWD with the battery in the rear. The motor power electronics are mounted near the motor. Using it as the charger means leaving the power cable between the pack and it live.
     
  3. Trollbait

    Trollbait It's a D&D thing

    Joined:
    Feb 7, 2006
    21,750
    11,328
    0
    Location:
    eastern Pennsylvania
    Vehicle:
    Other Non-Hybrid
  4. pilotgrrl

    pilotgrrl Senior Member

    Joined:
    Jul 23, 2017
    891
    1,796
    0
    Location:
    Chicagoan in TX
    Vehicle:
    2016 Prius
    Model:
    Three
    Good question. I use Tripp-Lite Isobar surge suppressors on almost everything in the house. If I had a Prime, I'd have to run an extension cable from an Isobar out the window to the car. Wonder how well that would work?

    Posted via the PriusChat mobile app.
     
  5. LasVegasaurusRex

    LasVegasaurusRex Active Member

    Joined:
    Mar 1, 2016
    234
    110
    0
    Location:
    Las Vegas, NV
    Vehicle:
    Other Non-Hybrid
    I was wondering this myself and did a brief search. I found others asking the question, but I couldn't find a real answer. Everyone said the same thing: safety.


    But nobody can seem to explain why RV parks, which have had high voltage outlets for decades, do not have the same safety requirements.


    I don't mind the J1772 connector, but the other end should just be a standard electrical cable. The fact there's a box in the middle is redundant and bothers me. Whatever is in that box should go in the wall or in the car.


    In an ideal world we'd all just switch to the UK plug:
    Why Britain Has The Best Wall Sockets On Earth
     
    RobH likes this.
  6. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,796
    48,995
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    that's the great thing about L2.
     
    pilotgrrl likes this.
  7. kevinwhite

    kevinwhite Active Member

    Joined:
    Jun 10, 2006
    331
    199
    0
    Location:
    Los Gatos Ca
    Vehicle:
    2017 Prius
    Model:
    Four
    Some of the Nissan/Renault cars do use the motor power electronics to provide the charging function. They even use the motor as a transformer.

    It is a matter of design choice and how to manage safety.

    If the motor electronics are used during charging suitable additional contactors may have to be provided to disable or switch the motor windings to avoid any possibility that the motor operates and causes the car to move, especially as the car is usually unattended at that time. Those contactors have to handle the full motor current during normal operation and so tend to be expensive.

    kevin
     
    Trollbait likes this.
  8. hill

    hill High Fiber Member

    Joined:
    Jun 23, 2005
    19,678
    8,071
    54
    Location:
    Montana & Nashville, TN
    Vehicle:
    2018 Chevy Volt
    Model:
    Premium
    meah, not so great - 1st, 120v has more loss compared to 240v. 2nd, the longer an extension cord is, the more likely you'll have the necessary ohms to trip a ground fault interrupt, even though no ground fault actually exists .
    .
     
    LasVegasaurusRex likes this.
  9. pilotgrrl

    pilotgrrl Senior Member

    Joined:
    Jul 23, 2017
    891
    1,796
    0
    Location:
    Chicagoan in TX
    Vehicle:
    2016 Prius
    Model:
    Three
    Someday, I'll have a proper place where I can park a Prius Prime, and not have to jerry rig an incredibly stupid way to charge it.

    Posted via the PriusChat mobile app.
     
  10. Trollbait

    Trollbait It's a D&D thing

    Joined:
    Feb 7, 2006
    21,750
    11,328
    0
    Location:
    eastern Pennsylvania
    Vehicle:
    Other Non-Hybrid
    Well, the danger of fire aside, the most a faulty 50 amp outlet can do to your RV is fry the lights and appliances of the living quarters. You can still drive the beast to a shop to get it fixed.
    On the other hand, it is the entire drivetrain of the car that can be at risk in a plug in. More importantly, you want to extend the battery life as long as possible through controlled charging.

    Then the safety requirements apply more to the car, and regulations in general tend to be less strict for commercial sized trucks. RVs don't follow the same emission regulations as passenger sized vehicles for example.

    The EVSE circuitry is in that box on the supplied travel charger. Put it on the either end, and corresponding plug will get bigger. Possibly becoming unwieldly. You don't want the ruin the car owner experience with something like the situation with plugging multiple AC/DC plugs into a power strip.

    Level 2 chargers do move the circuit to the wall box.
     
  11. LasVegasaurusRex

    LasVegasaurusRex Active Member

    Joined:
    Mar 1, 2016
    234
    110
    0
    Location:
    Las Vegas, NV
    Vehicle:
    Other Non-Hybrid
    I still feel like I'm missing something. As far as I can tell, most if not all of the EVSE circuitry itself is redundant and covers safety aspects that are already covered by electrical codes and proper wiring, and the rest could be located within the plenty-spacious J1772 plug and the corresponding electronics inside the vehicle to make for a much more portable, compact, and universal connector/charger.

    Sure faulty and out of spec wiring exists, but that hasn't been too much of a problem for any other electronic device that it requires a $500 2L box in the center of its cables. Just EVs.




    Good point.
     
  12. hill

    hill High Fiber Member

    Joined:
    Jun 23, 2005
    19,678
    8,071
    54
    Location:
    Montana & Nashville, TN
    Vehicle:
    2018 Chevy Volt
    Model:
    Premium
    we've driven several 50 & 30 amp rental RVs & based upon that, I respectfully disagree.
    [​IMG]
    No, that's not us, but there is a present issue - regardless. Anytime you have 30 - 40 - 50 amps, there is a risk. Unlike a brick house, fiberglass is a great accelerant.
    .
     
    LasVegasaurusRex likes this.
  13. Trollbait

    Trollbait It's a D&D thing

    Joined:
    Feb 7, 2006
    21,750
    11,328
    0
    Location:
    eastern Pennsylvania
    Vehicle:
    Other Non-Hybrid
    Is that plugged in?

    I didn't mean to downplay the risk of fire in my post. I wanted to state how the other risks applied differently to RVs and plug ins.
     
    hill and LasVegasaurusRex like this.