Very faint clicks at stop from brake actuator

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by howardc64, May 6, 2026 at 11:02 AM.

  1. howardc64

    howardc64 Member

    Joined:
    Nov 11, 2011
    120
    49
    0
    Location:
    Pacific Northwest
    Vehicle:
    2011 Prius
    Model:
    Two
    2011 150k

    Very faint clicks when at a stop from brake actuator. Had wife pull the car into drive way, gear in D, foot on brake, popped the hood and found this faint click (~1x/s) coming from brake actuator area. Quite difficult to pickup even in a quiet cabin.

    Brake works fine. Actuator pump seems to run at same duty cycle as it always has.

    Last brake fluid flush was probably > 10 years ago simply due to the complexity of flushing this system (have techstream and know the process)

    Actuator must have a high pressure accumulator of course. No idea how much pressure is maintained. Need to read up more. Currently spending accumulator diagnosing effort on an Audi DSG transmission which has a 400 PSI campbell soup can sized accumulator to drive its actuators and clutch packs haha.

    Anyone encountered before?
     
  2. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    13,190
    5,338
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    If you don't hear clicks when you open the car door to drive it after not driving in a while you can hear accumulator pump powering up. If that's the case, keep searching for another source for the clicks.
     
    howardc64 likes this.
  3. howardc64

    howardc64 Member

    Joined:
    Nov 11, 2011
    120
    49
    0
    Location:
    Pacific Northwest
    Vehicle:
    2011 Prius
    Model:
    Two
    Good idea, I'll check this more carefully. Familiar with Prius running accumulator pump when first open the driver door in garage. I don't recall the faint clicks but will check carefully.

    I guess maybe an additional test... Run the car to get engine tranny hot. Park, wait awhile, open the door to trigger accumulator pump, see if click occur in case related to a hotter engine compartment
     
  4. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    28,248
    18,697
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    The release valve for one of the brake lines could be leaking slightly, so that the apply valve for that same line has to repeatedly, briefly, click open to maintain the pressure in that line while you are holding the brake.

    What leaks through the release valve returns to the reservoir, and if you're there holding the brake long enough, the pump will eventually have to cycle again, but if the leak isn't big you might notice the clicking before noticing any drastic increase in the pump cycling.
     
    howardc64 likes this.
  5. howardc64

    howardc64 Member

    Joined:
    Nov 11, 2011
    120
    49
    0
    Location:
    Pacific Northwest
    Vehicle:
    2011 Prius
    Model:
    Two
    Thanks! Will bring a stethoscope to the test and see if can pin point click to any brake lines can get access to.
     
  6. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    28,248
    18,697
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    All of the apply and release valves are contained within the actuator. I don't know whether a stethoscope on the lines would allow you to pin down a particular brake line—or what good that would do, as nobody really takes the actuator apart or replaces individual valves in it.
     
  7. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    13,190
    5,338
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Yes, but it'd be interesting to know...
     
  8. howardc64

    howardc64 Member

    Joined:
    Nov 11, 2011
    120
    49
    0
    Location:
    Pacific Northwest
    Vehicle:
    2011 Prius
    Model:
    Two
    Thanks its been awhile but I recall the actuator is kind of a sealed unit. I'll run techstream later and see if any per brake line sensor to look at. Will report back but might be awhile. Still tied up debugging Audi's crazy DSG transmission with electric motor pump+accumulator ATF pressure for shifting haha. Snooping the electric motors + sensor data... Far from the days of running a simple geared ATF pump...
     
    PriusCamper likes this.
  9. rjparker

    rjparker Tu Humilde Sirviente

    Joined:
    Jun 6, 2008
    10,657
    6,687
    7
    Location:
    Texas Hill Country
    Vehicle:
    2012 Prius v wagon
    Model:
    Three
    The bad news is the brake actuator has no rebuilt or aftermarket options and most used ones are either the wrong part or are likely to be bad after sitting on a junkyard shelf.

    The good news is yours is still good with no codes. It could stay that way for months or years.

    The kind of good news is some shoppers have bought a new one and had it installed for as "little" as $500 parts and $300 labor. Parts from an online Toyota dealer during a holiday sale. Labor from an experienced independent. A few have bought the part for $1,000 and struggled to install and set it up with Techstream or equivalent. Most pay a dealer around $2,400 turnkey.

    $500 part
    Fuel Economy Drop After Speed Sensor Replacement | Page 2 | PriusChat
     
    howardc64 likes this.
  10. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    13,190
    5,338
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Speaking of Audi... This new 3rd of 3 Rich Rebuilds video of a $160K Audi he got for less than $10K with a supposed "blown engine" when it turns out engine is fine will inspire you to be optimistic about all Audi problems:
     
  11. howardc64

    howardc64 Member

    Joined:
    Nov 11, 2011
    120
    49
    0
    Location:
    Pacific Northwest
    Vehicle:
    2011 Prius
    Model:
    Two
    Cool thx! I see ~$750-$800 at some Toyota dealers selling online parts and of course wait for their frequent 25% off + free ship :) So we'll see how my faint click evolve...