1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Level 2 charging current

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by theo, Mar 23, 2015.

  1. theo

    theo Junior Member

    Joined:
    Apr 14, 2004
    9
    1
    0
    Location:
    San Diego
    Gave up my 2005 Prius for a PiP - two of them actually - and I'm putting outlets in the garage for charging. Presently using the came-with Level 1 cord but would like to size conductors in the conduit so I can go to a Level 2 cord thingee in the future without having to re-wire. I can't find the current or power a Level 2 would draw at 240 V. I find lots of general info on Level 2 for other EVs, etc., but not specific to the Prius. Anyone know? Thanks.
     
  2. Eug

    Eug Swollen Member

    Joined:
    Jan 13, 2004
    956
    211
    0
    Location:
    Earth (for now)
    Vehicle:
    2012 Prius Plug-in
    Model:
    Technology
    The Prius Plug-in is only 12A at 240V AFAIK. So, up to 2.9 kWatts. EDIT: See posts below re: 3.3 kW.

    However, personally I would just install wiring sufficient for a 50A circuit, for a 32A Level 2 charger (7.7 kW). They are not much more expensive than the 20A models, and would future proof your install.

    eg. ClipperCreek | EV Charging Stations | EVSE | Electric Vehicle Charging

    The 48A units (60A circuit) are considerably more expensive.
     
    #2 Eug, Mar 23, 2015
    Last edited: Mar 23, 2015
  3. Redpoint5

    Redpoint5 Senior Member

    Joined:
    Aug 31, 2013
    1,026
    508
    0
    Location:
    Portland, OR
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    The PiP has a 3.3 kW on-board charger. 3,300 watts divided by 240 volts = 13.75 amps. The gauge of wire needed to charge at 120v or 240v is the same; a dedicated 15 amp circuit, which would be 14 awg copper NM-B wire. Ampacity Charts

    I modified a Leaf EVSE unit for $20 to do level 2 charging. The PiP EVSE can be modified to do level 2 charging also, but I don't have any instructions to accomplish this, and it costs about $260 to send it in to a guy that can do the mod.

    I decided to pull 6 awg wire and install a 50 amp breaker for my level 2 outlet; just to future-proof the garage for when I get a full EV. It doesn't cost a whole lot more, so that is what I'd recommend.
     
  4. Eug

    Eug Swollen Member

    Joined:
    Jan 13, 2004
    956
    211
    0
    Location:
    Earth (for now)
    Vehicle:
    2012 Prius Plug-in
    Model:
    Technology
    OK, but people have been reporting they're only getting about 2.9 kW of power draw. Has anyone actually reported a 13.75A current draw?
     
    #4 Eug, Mar 23, 2015
    Last edited: Mar 23, 2015
  5. theo

    theo Junior Member

    Joined:
    Apr 14, 2004
    9
    1
    0
    Location:
    San Diego
    he PiP has a 3.3 kW on-board charger. 3,300 watts divided by 240 volts = 13.75 amps.

    That's what I was looking for, thanks. Just so I understand, the Level 1 limits it to 1.3kW (I just put a Kill a watt on) but the on-board charger allows up to 3.3kW - and no more?

    I'll consider the 50A thing. Presently I only have 100A capacity to the whole house, so going to 32A charging high would be expensive indeed.
     
  6. Eug

    Eug Swollen Member

    Joined:
    Jan 13, 2004
    956
    211
    0
    Location:
    Earth (for now)
    Vehicle:
    2012 Prius Plug-in
    Model:
    Technology
    I see now that 3.3 kW is listed on some sites, but then I see posts like these:

    Prius Plug-in L2 charging current | PriusChat

    Yes is kind of depressing seeing the Chargepoint charger reporting 2.27Kw on my PiP, while reporting 3.2Kw on the Leaf sitting next to it
     
  7. theo

    theo Junior Member

    Joined:
    Apr 14, 2004
    9
    1
    0
    Location:
    San Diego
    At any rate, it sounds like 3.3kW is the most it could be in which case a 15A circuit will do. If it's less, it's less; no harm done.
     
  8. Eug

    Eug Swollen Member

    Joined:
    Jan 13, 2004
    956
    211
    0
    Location:
    Earth (for now)
    Vehicle:
    2012 Prius Plug-in
    Model:
    Technology
    I'm no electrician, but I was told that you shouldn't use more than 80% of a rated circuit's capacity. So that would mean at 13.75 Amps, 15 Amp wiring is NOT sufficient. You would need 17.2A wiring which doesn't exist, so that means you would need 20A wiring.

    However, if the PiP really does limit it to 12A or less (as posts here suggest), then that would mean 15A wiring could be sufficient.

    Experts, feel free to correct me if I'm wrong.

    BTW, if you don't want to install 40A or 50A wiring, and only want something to support the PiP, then 20A would still be recommended, since even the lower power Level 2 chargers out there usually need 20A wiring. In fact, I believe Toyota's recommended Leviton unit is a 16A unit that requires 20A wiring.
     
    #8 Eug, Mar 23, 2015
    Last edited: Mar 23, 2015
  9. theo

    theo Junior Member

    Joined:
    Apr 14, 2004
    9
    1
    0
    Location:
    San Diego
    It'll be in my hot garage in conduit so I'll have to derate the conductor ampacity compared to inside a wall.
     
    Redpoint5 likes this.
  10. Redpoint5

    Redpoint5 Senior Member

    Joined:
    Aug 31, 2013
    1,026
    508
    0
    Location:
    Portland, OR
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    I'm not an electrician either, so I don't know what code calls for, but it can easily be looked up. 80% of max rated load sounds like something I've read before.

    I've read that the PiP has a 3.3 kW charger, but perhaps it's limited to lower rates to prevent it from over-using 15 amp circuits. I've measured 1.4 kW while level 1 charging, which is 11.6 amps. Although I don't have a meter for 240v, I assume the charger also draws 11.6 amps from 240v which would be 2.8 kW.

    I'm not too disappointed about the Prius not delivering a full 3.3kW because it's probably gentler on the battery to slow it down a bit. We're still getting 85% of the rated 3.3kWh.
     
  11. cwerdna

    cwerdna Senior Member

    Joined:
    Sep 4, 2005
    12,544
    2,123
    1
    Location:
    SF Bay Area, CA
    Vehicle:
    2006 Prius
    At work, we have Chargepoint L2 EVSEs and per the Chargepoint techs that came out, our voltage is 208 volts, which does reduce the max wattage some (most?) cars can draw.

    IIRC, I've seen the PiPs at draw only ~2.1 kW. On the same EVSEs @ work I've seen:
    - '11 and '12 Leafs draw ~3.7 to 3.8 kW (these have 3.3 kW OBCs)
    - Chevy Volts draw only ~3.1 kW
    - my '13 Leaf SV (has 6 kW OBC) and another '13+ Leafs w/6 kW OBCs: ~5.7 to 6.0 kW

    I've seen charging graphs (not from my work) showing '13 Leafs at 240 volt line voltage drawing ~6.6 kW. (There's some sloppiness about what wattage automakers list for a car's on-board charger. Some decide to go by what it can pull from the wall, while others do it by what makes it to the battery. Sometimes, automakers aren't even consistent with themselves (e.g. Nissan).)

    One should really go by what's required by the EVSE in question. Example: If you install a 208/240 volt 30 amp EVSE, you're going to need a 40 amp circuit. You don't want to install a 30 amp EVSE on something less, plug in a PiP and say all is well. What happens if you plug in a car that does draw 30 amps?
     
  12. Scottyboy24

    Scottyboy24 Junior Member

    Joined:
    Mar 24, 2015
    22
    3
    0
    Location:
    Pensacola, Fl.
    Vehicle:
    2011 Prius
    Model:
    Two
    I am a newbee, and have a stupid question.
    >>>>>>How do i post a frikin new thread?lol:mad:
    I need to know if anyone else has had there original 12v battery leak out in the battery compartment? I thought it was supposed to be a AGM, which is not supposed to leak?
    And will this battery work for my 2011 Prius?------
    Bosch Premium Performance Battery Group Size 51
    Part # 51-440BAGM SKU: 647478
    Thanks
     
  13. IanIanIanIan

    IanIanIanIan Member

    Joined:
    Sep 20, 2013
    152
    56
    0
    Location:
    Royal County of Berkshire, UK.
    Vehicle:
    2013 Prius Plug-in
    Is this any help? My UK EVSE.

    [​IMG]
     
  14. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,686
    48,936
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    i used 12 ga. romex and 20 amp breaker. no issues.
     
  15. iluvmacs

    iluvmacs Member

    Joined:
    Nov 17, 2005
    280
    104
    0
    Location:
    Madison, WI, USA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    PiP is rated to take max 12A on 240V. 12A x 240V = 2.88KW maximum. But in practice, it takes more like 10A, or 2.4KW. Whenever I've looked at a public EVSE with power readout, it never shows more than about 2.2-2.3KW. In no way does it have a 3.3KW charger.
     
    cwerdna likes this.
  16. Eug

    Eug Swollen Member

    Joined:
    Jan 13, 2004
    956
    211
    0
    Location:
    Earth (for now)
    Vehicle:
    2012 Prius Plug-in
    Model:
    Technology
    I guess they may have kept it the same (in practice) as the portable UK EVSE. Ian's OEM portable charger is 240V 10A.
     
  17. shiranpuri

    shiranpuri Junior Member

    Joined:
    Jul 26, 2013
    65
    19
    0
    Vehicle:
    Other Non-Hybrid
    As I understand it from what's been explained before, on L2 it lowers the amps that it draws... so while it might draw 12 amps on L1, it might only draw 10 amps on L2.
     
  18. giora

    giora Senior Member

    Joined:
    Aug 28, 2010
    1,966
    730
    0
    Location:
    Herzliya, Israel. Car: Euro version GLI
    Vehicle:
    2013 Prius Plug-in
    Model:
    N/A
    I do not know from where you guys take the 3.3 kW number.
    The answer is in post #13 by lanlanlanlan - 10 amps make it 2.4 kW max.
    When charging, the Multi-Information Display shows the charging power when switching to ON mode, I have never seen more than 1.9 kW (my voltage is 230V), OK this may be net power to the battery without charging losses and 1.9 displayed could be anything between 1.9 and 1.99 kW
     
    #18 giora, Apr 10, 2015
    Last edited: Apr 10, 2015
    rxlawdude likes this.
  19. CharlesH

    CharlesH CA HOV Decal #5 on former PiP

    Joined:
    Nov 27, 2005
    2,785
    1,152
    0
    Location:
    Roseville, CA
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Advanced
    Right. The display in the car is showing what is going into the battery. The 10-amp number is from the wall. It is 10 amps, whether 120V or 240V, so the power is doubled when charging at 240V compared to 120V. 240V Chargepoint chargers regularly show about 2.26KW, which is again "from the wall", showing real close to 10 amps.
     
  20. Eug

    Eug Swollen Member

    Joined:
    Jan 13, 2004
    956
    211
    0
    Location:
    Earth (for now)
    Vehicle:
    2012 Prius Plug-in
    Model:
    Technology
    No, from the wall on 120 V, it's 12 amps. Or actually about 11.6 amps by my measurements - a little under 1400 Watts. (10 amps would only be 1200 Watts or less.)