Error Code P0303 After Oil Change

Discussion in 'Prius v Care, Maintenance and Troubleshooting' started by Chris Papaya, Sep 23, 2025.

  1. Chris Papaya

    Chris Papaya Member

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    Well I had a change to go out and look at the engine bay more clearly. Yeah looks like its a head gasket leak. There is almost no coolant left in the tank.

    [​IMG]
     
  2. bisco

    bisco cookie crumbler

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    ouch, sorry!
     
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  3. rjparker

    rjparker Tu Humilde Sirviente

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    That was obvious from your symptoms. Now it's so clear a blind man could see it.

    The question is how long do you want to drive it? Dump the car as is? Quick flip to pass on the hot potato? Low cost replacement JDM with some small risk? Or a top quality rebuilt that will go 150,000 miles?

    Also factor in that hybrid battery.
     
  4. BiomedO1

    BiomedO1 Senior Member

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    Hopefully the previous owner didn't dump a 'stop leak' product into the coolant. If they did a used motor is just the beginning of your repair journey.
     
  5. Chris Papaya

    Chris Papaya Member

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    Thank you.
     
  6. Chris Papaya

    Chris Papaya Member

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    Ok, so in an interesting turn of developments, on Saturday when I snapped that picture of the coolant tank while inspecting it, it made a loud hissing sound when I opened the cap and a lot of air came out. It was under pressure. It gave me a little bit of a scare.

    However, now that I let out that pressure, it seems like the gasket leak problem has gone away. I started it up right after I opened the tank and the engine did not rattle at all. This morning before going to work, same thing, no rattle. And then leaving work, again, started up perfectly fine.

    Does the engine put the coolant tank under pressure? Is it ok to drive it after I released that pressure? Because it was driving fine. I'm considering clearing out the P0303 fault code and continuing driving it to see if it comes back, but it feels like its back to normal.

    Now with that said, do you think I should still go ahead and tackle the head gasket replacement? I called a place and was quoted $2,500 to fix it.

    However, after studying the repair job I am now more confident that I can fix it myself. The only issue is I don't have a garage to fix it, and I have to cleanout/organize my hoarder aunts garage to have a proper place to fix it (rain/weather) and to start buying all the parts, supplies, and tools I am going to need for this job. As of this point I'm kind of looking at this as a blessing in disguise to where I have some extra buffer/lead time so I can tackle it. More so, it will give me an opportunity to change out other items that should probably be replaced while I am in there.
     
  7. rjparker

    rjparker Tu Humilde Sirviente

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    Releasing the pressure reduces the amount of coolant pushed into the cylinder as the engine cools off. Reduced loss of coolant means you will drive it with a leaking hg longer and will likely do more damage. Nothing is fixed, the cooling system will allow engine temperatures to rise beyond normal and most people will think everything is great until it seriously overheats and strands you.

    Your engine already blew the gasket once per your seller; it's either still blown because he used stop leak which wore off or it was poorly repaired and blew again.
     
    #27 rjparker, Sep 29, 2025
    Last edited: Sep 29, 2025
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  8. BiomedO1

    BiomedO1 Senior Member

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    Your head gasket issue is still there. It's just easier for gases to leak through than coolant right now. Some people remove the sealing o-ring on the coolant bottle to prevent pressurization. When you turn off the motor, the pressurized coolant seeps into the combustion chamber - it can't do that with the motor running - ego the engine stumbles when started then goes away.
    You need to monitor your coolant temperature. Chances are the motor is running hot, just not hot enough to trip the over temp.lamp yet. Normal operating temperature is 190-210F max., over temp lamp goes on around 248F
     
  9. Chris Papaya

    Chris Papaya Member

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    Alright 10-4. Well then I am going to start purchasing the tools and parts needed to replace it myself. Thank you.

    @rjparker
    @BiomedO1
     
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  10. Chris Papaya

    Chris Papaya Member

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    Hi again. So last week I purchased about $200 worth of tools I'll need for this job. And right now I have most of the replacement parts in my cart from Rock Auto and Toyota Wholesale Direct. I just have a few question about this before I purchase:



    In the video link above, which are the O-rings/part numbers are being shown in the video at:
    • timestamp 23:30 (O-rings embedded on cylinder head underneath timing chain cover)
    • timestamp 32:13 (O-rings embedded on oil filter housing gasket)
    I have been looking on both auto part websites but I can't find them. Is it part of a kit?

    And lastly,
    • Should I replace the PCV valve?
    • Should I apply oil to the threads on the new head bolts before installing them?
    • Should I replace the the timing chain?
     
  11. Mendel Leisk

    Mendel Leisk MMX GEN III

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    The attached TSB has part nos for Toyota engine rebuild gasket kit, and the head bolts as well.

    Note, the kit includes Toyota’s head gasket, which I believe has been revised.

    There’s a popular sentiment that Toyota’s head gasket was “defective”. While it may be partially the case, I suspect the clogged EGR system is the main contributor to head gasket failure, and is tough on ANY head gasket brand.
    Wouldn’t hurt, and only about $10 USD. Attached is a repair manual link for PCV valve replacement. I’ve used a locally available, non-permanent, oil-tolerant thread-lock on the threads (vs the repair manual specd): Permatex Threadlock Blue, surface-intolerant.

    I suspect it’s not strictly necessary to apply anything to the threads, but it does prevent oil-bloom, I found.

    I think too, a new one will have Toyota spec thread sealant pre-applied, so…
    Yes, repair manual (and various YouTube videos) say to oil-soak them.

    repair manual spec for the head bolt “socket” is “10mm double-hex”. A lot of YouTubers advocate a “triple-square”, but that is not optimum. The double hex is readily available. One option: “CTA Tools 9292”.
    Shouldn’t be necessary. Specs are in repair manual.

    the form-in-place gasket that Gasket Masters use (in your linked video, looks a suitable and readily available alternative to Toyota spec, and likely better for DIY, due to much more leisurely cure time.

    the last link in my signature is the full engine section from repair manual. (On a phone turn it landscape to see signatures).

    also linked in my signature, the first EGR related link had repair manual excerpts with info on intake manifold and EGR removal/install, with tips and torque values.

    lastly, indispensable: the @NutzAboutBolts video link thread has numerous related videos, including recently added head gasket replacement. (It’s pinned at top of 3rd gen maintenance forum).
     

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    #31 Mendel Leisk, Oct 9, 2025 at 9:19 AM
    Last edited: Oct 9, 2025 at 9:33 AM